Category: Drilling Fluids shale shaker

3000HP Drilling Rig Solids Control System for Asia Drilling Company

A 3000HP drilling rig requires high standards for drilling mud solids control equipment due to its larger scale and more demanding operational needs. GN Solids Control designs the mud system to accommodate larger volumes of drilling fluids and ensure efficient solids control throughout the drilling process.

The mud system includes an 80bbl trip tank, complete with a centrifugal trip pump. The trip tank features a level meter with a 0.5bbl level indicator, ensuring precise monitoring of the mud volume. There are three active mud tanks in the system: a shale shaker tank, an intermediate tank, and a suction tank, each with a 500bbl capacity. These tanks are essential for maintaining the right balance of drilling fluids during operations.

In addition, the system includes four reserve tanks for mud storage, with a total capacity of 2000bbl. The setup also includes three water tanks and a 70bbl pill tank to support various operations and drilling fluid maintenance.

A comprehensive mixing system is integrated into the mud system for deep drilling rigs. The mixing system consists of two mixing hoppers, three centrifugal mixing pumps, and one shearing pump for use and backup. This setup ensures that drilling fluid is mixed effectively to maintain consistent viscosity and performance.

To handle the high flow rates and large volumes of drilling fluid, the system uses three sets of GNZS596K double-deck shale shakers. These shakers are specifically designed for large-capacity applications and utilize the same size replacement screens for both the upper and bottom decks, ensuring ease of maintenance and consistent performance.

After the shale shakers, the system includes a 1500GPM mud gas separator, a vacuum degasser, and a mud cleaner to further treat the mud and remove gases, solids, and contaminants. 100hp centrifugal pumps are used to feed the desander and desilter units, ensuring proper flow rates and efficient separation of fine solids.

The system is also equipped with necessary mud agitators and mud guns to keep the mud in suspension and maintain optimal fluid properties during the drilling process.

This comprehensive mud system ensures that the 3000HP drilling rig operates efficiently, with advanced equipment for solids control, fluid management, and waste disposal.

GNZS752K Mini Shale Shaker for Brazil Company

GN Solids Control has recently exported a number of mini shale shakers, the model is GNZS752K, to a reputable drilling company in Brazil. This compact and efficient shale shaker is specifically designed for work over rig mud systems, combining a small footprint with robust performance to meet the challenges of drilling operations in confined spaces.

The GNZS752K mini shale shaker features a 2-panel design that maximizes screening area while minimizing overall size. This makes it an ideal choice for drilling rigs where space is at a premium. The shale shaker is engineered with precision to ensure efficient operation and reliability, even in the most demanding environments.

In addition to the GNZS752K mini size shale shaker, GN Solids Control offers a wide range of larger shale shaker models to cater to the diverse needs of the drilling industry. These include 4-panel and 5-panel models, providing increased screening area for higher capacity operations. The larger shale shakers are available in both single deck and double deck configurations, allowing for flexibility in processing different types and volumes of drilling mud.

Beyond shale shakers, GN Solids Control’s product range extends to include a comprehensive suite of solids control equipment. This includes mud cleaners, decanter centrifuges, vacuum degassers, and hydrocyclones, all designed to work seamlessly together to provide a complete solids control solution. The company’s mud cleaners, for example, are designed to remove fine solids and excess liquids from drilling mud, improving its quality and performance.

GN Solids Control’s decanter centrifuges are engineered to separate drilling fluids from cuttings and other solids, ensuring that the drilling mud remains clean and effective. The vacuum degassers, on the other hand, are used to remove entrained gases from drilling mud, which can improve its rheological properties and stability.

Overall, GN Solids Control’s product range offers a comprehensive solution for solids control in drilling operations. From mini shale shakers to advanced mud cleaners and centrifuges, the company’s equipment is designed to improve the efficiency and performance of drilling mud systems, ultimately leading to better drilling outcomes. With a focus on innovation and quality, GN Solids Control continues to set the standard in the solids control industry, and its export of mini shale shakers to Brazil is just one example of its global reach and commitment to excellence.

Successful Installation and Commissioning of Multiple Drilling Rig Mud Tank Systems

Before the Chinese Lunar New Year holiday, the GN Solids Control team worked diligently to shorten the production time for multiple sets of drilling rig mud tank systems. Understanding the importance of timely delivery, the team put in significant effort to ensure that all systems were completed ahead of the regular schedule. Thanks to their hard work and dedication, all systems were finished on time and shipped to the rig companies before the New Year holiday, ensuring no delays for their customers.

The mud systems provided by GN Solids Control are designed for a wide range of drilling rigs, including high-power rigs like the 9000hp and 7000hp models, making them suitable for deep drilling operations. These systems are meticulously engineered to meet the needs of various types of drilling projects, ensuring efficiency, reliability, and performance in challenging drilling conditions.

GN Solids Control offers a full-package solution for oil rig mud systems, which includes key components such as pre-separation shale shakers, desanders, desilters, mud cleaners, decanter centrifuges, and jet mud mixing tanks. Additionally, the company provides full system design services, ensuring that each solution is tailored to meet the specific needs of the client’s drilling operations. This comprehensive approach helps customers streamline their operations and improve overall mud management efficiency.

One of the standout features of GN Solids Control is its ability to offer customized solutions. The company can produce mud systems with personalized color schemes and logos based on the client’s branding requirements, providing a professional and unique appearance for each system. This flexibility enhances the customer experience and ensures that each system aligns with the client’s preferences and operational standards.

By providing high-quality products, timely delivery, and customized solutions, GN Solids Control continues to strengthen its reputation as a reliable provider of drilling rig mud systems. Their commitment to excellence and customer satisfaction remains at the core of every project they undertake.

GNMS-1000 HDD Mud Cleaning System for overseas drilling company

GN Solids Control has successfully completed a GNMS-1000 HDD mud cleaning system for a Horizontal Directional Drilling (HDD) project. This advanced mud cleaning system has a handling capacity of 1000 GPM, specifically designed to optimize performance and efficiency in HDD operations.

The system is composed of several key components, each tailored to meet the unique needs of HDD projects. It includes a high-performance shale shaker, a mud cleaner, a jet mud mixing system, and a holding tank, all engineered to deliver optimal mud treatment and separation.

The mud cleaner is a combined unit that integrates a shale shaker along with desander and desilter cones. This combination ensures a multi-stage separation process, effectively removing solids from the drilling fluid. The desander cones remove larger particles, while the desilter cones handle finer solids, ensuring the drilling mud remains clean and well-maintained throughout the operation.

The two shale shakers are connected via a mud distribution box, which helps evenly distribute the mud across both units. The shale shakers are controlled by valves, allowing operators to manage the flow and separation process efficiently. This setup enables precise control over the mud cleaning process, enhancing the overall efficiency of the system.

In addition to the shale shakers and mud cleaner, the system is equipped with a jet mud mixing system, which ensures the consistent preparation and mixing of drilling fluid. The holding tank provides ample storage for the cleaned mud, ready to be reused in the drilling operation.

This complete mud cleaning system is designed to handle the rigorous demands of HDD projects, providing effective solids control and maintaining the quality of drilling fluid. GN Solids Control’s GNMS-1000 system is a reliable, efficient solution that supports smooth operations in various HDD applications, from trenchless drilling to utility installation. With this advanced system, GN Solids Control continues to provide top-tier equipment for the oil and gas, water well, and other drilling industries.

Track Mounted Mud Treatment System for Australia Customer

A complete track-mounted mud system has successfully passed its running test and is now ready for dispatch to an Australian customer. This highly versatile mud treatment system combines several key components, designed for maximum mobility and efficiency in challenging environments. It was designed and made by GN Solids Control.

At the heart of the system is a combination of shale shaker and desilter hydrocyclone assembly, which are essential for efficient mud separation. These units are accompanied by a feeding pump, a small mixing hopper, and a mixing pump, ensuring the system is capable of handling the full spectrum of mud treatment needs. Additionally, the entire system is controlled by an integrated electrical control system, which allows for easy operation and monitoring of all components. The system also features a built-in lighting setup, ensuring optimal visibility even in low-light conditions.

To provide the necessary power for operations, the system is equipped with a small generator, which ensures that all components run smoothly and independently, regardless of external power sources. All of the equipment is mounted on a compact mud tank, which is designed for easy transport and storage. The system is further enhanced by a trailer skid, offering both stability and mobility during transport and setup. Hydraulic jacking legs are included to provide secure positioning on uneven terrain, offering added stability during operation.

One of the key features of this track-mounted system is its advanced mobility. The system can be moved forward or backward using a remote control, which provides excellent maneuverability in difficult terrains. It is also capable of turning and climbing slopes, making it suitable for a wide range of road conditions and environments.

Track-mounted mud treatment systems are commonly used in geothermal well drilling, water well drilling, and other trenchless projects. Their compact design, combined with powerful mud treatment capabilities and enhanced mobility, makes them ideal for operations in remote or difficult-to-access locations. This system’s versatility and efficiency ensure that it will meet the demanding needs of the Australian customer in a variety of challenging drilling environments.

Deep-well drilling rig solid control system of the for coalfield geology to China Drilling company

GN Solids Control has made a specialized solid control system for a deep-well drilling rig tailored to the coalfield geology operations for the China Drilling Company. This system is designed to efficiently manage and recycle drilling mud, ensuring optimal performance and cost-effective operations.

The solid control system consists of several key components. It includes four (4) mud tanks that are used for the storage and separation of drilling fluids. Two (2) GNZS594 shale shakers are integrated into the system to remove large solids from the mud. The system also features one (1) mud cleaner, which further refines the drilling fluid by removing finer solids that are not captured by the shakers.

For more advanced separation, the drilling mud recycling system is equipped with a GNLW452 decanter centrifuge. It is a 18-inch big bowl decanter centrifuge operates at a medium speed and is specifically designed for high-gravity separation, effectively removing fine particles and enhancing the quality of the recycled mud.

In addition to the separation equipment, the system is integrated with a complete mixing system. This includes one (1) centrifugal mixing pump, one (1) mixing hopper, and necessary mud agitators, which work together to ensure consistent mixing and proper circulation of the drilling mud throughout the drilling operation. The mixing system plays a crucial role in maintaining the proper viscosity and flow properties of the drilling mud, ensuring efficient drilling and preventing issues such as wellbore instability.

The entire system is controlled by an advanced electrical control system, providing a turnkey solution for the Drilling Company in China. This electrical control system ensures seamless operation of all equipment and components, allowing for real-time monitoring and precise control over the solid control and mud mixing process. The complete system is designed to improve efficiency, reduce downtime, and enhance the overall success of coalfield geology drilling operations.

Offshore Double Deck shale shaker and cuttings dryer for africa drilling company

Double deck shale shaker is mainly used in drilling operations on offshore platforms. They can effectively screen and remove solid particles generated during drilling, thereby ensuring that drilling mud is clean and reusable. The double deck shale shaker uses two sizes API size shaker screens through the design of a two deck vibrating screen deck to greatly improve the separation efficiency of solid particles, reduce the waste of drilling fluid, and improve the overall efficiency and environmental protection level of the operation. It occupies an important position in offshore platform drilling operations, especially for drilling tasks under high-intensity and complex conditions.

The vertical cuttings dryer is mainly used to treat oil-based cuttings generated in oil drilling. Oil-based cuttings are a type of oil drilling waste. Due to its high oil content, it has a greater potential for environmental pollution. The cuttings dryer can efficiently separate the solid and liquid components in the oil-based cuttings, recycle the oil as much as possible, and reduce the impact on the environment. Through the treatment of this equipment, the volume and treatment cost of the drilling waste can be greatly reduced. At the same time, the recovered oil-based drilling mud can be used again in drilling operations, further improving the economic benefits.

GN Solids Control is a company specializing in the production of drilling mud solids control equipment and drilling waste treatment equipment. With its rich experience and technical strength in this field, the company’s equipment is widely praised worldwide. Recently, a batch of double deck shale shakers and vertical cuttings dryers produced by GN Solids Control were successfully exported to a drilling companies in Africa. This batch of equipment will be used in local oil drilling operations to help customers better cope with the needs of mud solids control and waste treatment during drilling, and further improve the efficiency and environmental performance of operations.

GN Solids Control has always been committed to providing efficient and reliable drilling solids control and waste treatment solutions to global customers, and continues to maintain its leading position in this field through technological innovation and continuous product optimization. The success of this export also marks the further improvement of the company’s competitiveness in the international market, demonstrating the strength and potential of Chinese manufacturing in the field of high-end oil equipment.

GN Solids Control recently designed and produced a 1500GPM mud treatment system specifically tailored for geothermal drilling projects abroad. This state-of-the-art system integrates key components to enhance the efficiency and reliability of drilling fluid management in demanding environments.

At the heart of the system are two sets of GNZS594J-SHBF shale shaker, which play a crucial role in the initial separation of solids from the drilling mud.  Besides the shaleshaker shakers, there is a GNZJ594J-D3S16NF mud  cleaner, which further refines the separation process by removing finer particles from the fluid. Together, these units ensure optimal mud cleaning and recycling, which is vital for maintaining the performance and longevity of drilling equipment.

The mud treatment system is supported by a set of five specialized mud tanks, each designed for a specific function within the drilling process. The shaker tank collects fluids processed by the shakers, while the transfer tank serves as an intermediate storage area that helps regulate the flow of drilling fluids between various stages of treatment. The suction tank supplies clean mud to the drilling rig, ensuring a continuous supply of properly treated fluid. The liquid storage tank provides additional capacity for storing excess mud, and the water tank is used for preparing new mud mixtures or for other operational needs.

To further support efficient mud management, the system includes several auxiliary components. Agitators are used in the tanks to maintain uniform consistency of the mud, preventing solids from settling at the bottom. Centrifugal pumps are employed to transfer mud between different tanks and units, while jet mud mixing unit is utilized to prepare fresh mud components rapidly and uniformly. Mud guns are also incorporated to prevent sediment build-up and ensure consistent fluid movement throughout the tanks.

By combining these advanced features, GN Solids Control’s 1500GPM mud treatment system provides a comprehensive solution that meets the specific requirements of geothermal drilling projects. This system not only ensures efficient mud processing but also minimizes downtime and enhances the overall productivity and sustainability of drilling operations in challenging environments.