Category: Solids Control Equipments

GN Oil Sludge Treatment Centrifuge Unit for South America Client

GN Solids Control has recently developed a compact design oily slurry separation system for a project in South America. This system is specifically designed to offer easy movement and efficient layout, with separate skids for each modular component. The system consists of three primary modules, each tailored to meet the specific needs of the project:

Oily Slurry Transfer Module: This module handles the transfer of oily slurry, ensuring the smooth and efficient transportation of materials to the next stages of treatment.

Tank Cleaning Waste Water Treatment System: This module is a combination of a chemical dosing system, a separation system, and an inclined clarifier separation system. It is designed to treat waste water generated from tank cleaning operations by effectively separating contaminants and ensuring that the water can be safely disposed of or reused.

3-Phase Decanter Centrifuge System: This module features a decanter centrifuge system with a mud tank, screw feeding pump, and all necessary connection pipelines. The 3-phase decanter centrifuge efficiently separates the waste slurry into three phases: solids, liquids, and oil, making it ideal for drilling waste management and oily waste treatment.

The compact design of this oily slurry separation system allows for easy transportation and installation, making it a practical solution for projects in remote or space-constrained areas. The separate skids ensure flexibility in layout and ease of maintenance, while the modular design allows for the system to be customized according to the specific needs of each project.

GN Solids Control is a leading manufacturer of full-package drilling mud solids control equipment, drilling waste management equipment, and wastewater treatment systems. The company is committed to providing innovative, high-quality solutions for the oil and gas industry, ensuring operational efficiency and minimizing environmental impact. With a focus on customer satisfaction, GN Solids Control continues to be a trusted partner for businesses around the world.

GNMS-1000 HDD Mud Cleaning System for overseas drilling company

GN Solids Control has successfully completed a GNMS-1000 HDD mud cleaning system for a Horizontal Directional Drilling (HDD) project. This advanced mud cleaning system has a handling capacity of 1000 GPM, specifically designed to optimize performance and efficiency in HDD operations.

The system is composed of several key components, each tailored to meet the unique needs of HDD projects. It includes a high-performance shale shaker, a mud cleaner, a jet mud mixing system, and a holding tank, all engineered to deliver optimal mud treatment and separation.

The mud cleaner is a combined unit that integrates a shale shaker along with desander and desilter cones. This combination ensures a multi-stage separation process, effectively removing solids from the drilling fluid. The desander cones remove larger particles, while the desilter cones handle finer solids, ensuring the drilling mud remains clean and well-maintained throughout the operation.

The two shale shakers are connected via a mud distribution box, which helps evenly distribute the mud across both units. The shale shakers are controlled by valves, allowing operators to manage the flow and separation process efficiently. This setup enables precise control over the mud cleaning process, enhancing the overall efficiency of the system.

In addition to the shale shakers and mud cleaner, the system is equipped with a jet mud mixing system, which ensures the consistent preparation and mixing of drilling fluid. The holding tank provides ample storage for the cleaned mud, ready to be reused in the drilling operation.

This complete mud cleaning system is designed to handle the rigorous demands of HDD projects, providing effective solids control and maintaining the quality of drilling fluid. GN Solids Control’s GNMS-1000 system is a reliable, efficient solution that supports smooth operations in various HDD applications, from trenchless drilling to utility installation. With this advanced system, GN Solids Control continues to provide top-tier equipment for the oil and gas, water well, and other drilling industries.

1000HP Drilling Rig Mud Tank System for China Drilling Company

GN Solids Control, renowned for its expertise in drilling mud solids control equipment and systems, has successfully delivered a comprehensive 1000HP drilling rig mud system to a prominent Chinese drilling company. This customized mud system is specifically designed to optimize operations for a 1000 horsepower drilling rig, enhancing efficiency and performance on the field.

The mud system consists of four mud tanks, each equipped with specialized equipment tailored for efficient mud separation throughout various stages of drilling operations. At the forefront of the system are two state-of-the-art shale shakers, the GNZS594K, featuring four panels per shaker. These advanced shale shakers represent GN Solids Control’s latest technology, ensuring effective initial mud separation.

Following the shale shakers, the system integrates a mud cleaner, model GNZJ594K-2S12N, which combines both desander and desilter hydrocyclone separators. This dual-function unit includes ten-inch desander cones and twelve four-inch desilter cones, facilitating thorough separation of solids from the drilling mud.

A crucial component of the system is the 1200GPM vacuum degasser, which operates as a self-suction unit. This innovative degasser not only removes gases from the mud but also functions as a large agitator within the mud tank, eliminating the need for an additional 100HP feeding pump. This design significantly reduces power consumption across the entire mud system, enhancing operational efficiency.

Further enhancing the system’s capabilities is the inclusion of a middle speed decanter centrifuge, model GNLW452DS. This centrifuge specializes in high-gravity separation, providing additional fine solids control to ensure the integrity and performance of the drilling mud.

Additionally, the mud system incorporates essential auxiliary equipment such as feeding pumps, mixing hoppers, mixing pumps, agitators, and mud guns. These components work synergistically to maintain optimal mud properties throughout the drilling process, supporting continuous operations and minimizing downtime.

GN Solids Control’s commitment to delivering high-quality, efficient mud systems underscores its position as a leader in the industry. By leveraging cutting-edge technology and tailored solutions, GN Solids Control ensures that drilling companies achieve enhanced productivity and operational excellence in their drilling activities.

GN New Separation Equipment Showroom

GN Solids Control is a prominent company specializing in the production of oilfield solids control equipment, drilling waste management systems, and mining screen separation solutions. Recognized as a National Level Key Small Giant Company, GN Solids Control stands out in China’s industrial landscape, with only a few hundred companies achieving this prestigious designation. Within Hebei Province, GN is one of just two enterprises to receive such recognition, further solidifying its status as a leader in its field.

Since relocating to its new, advanced design factory in October 2023, GN Solids Control has entered an exciting new stage of development. This strategic move allows the company to expand its production capabilities, streamline operations, and enhance its research and development efforts, positioning it for continued growth and innovation in the industry.

One of the company’s most significant milestones in 2024 has been the completion of its new showcase room. This meticulously designed space serves as a comprehensive display of GN Solids Control’s cutting-edge technology and product offerings. The showcase room is a pivotal resource for clients, allowing them to engage with GN’s wide range of solutions in a hands-on, interactive environment.

The room is designed to provide an immersive experience, helping visitors easily understand the complexities of GN’s equipment and the benefits they offer in solving common industry challenges. It features working models of oilfield solids control systems, drilling waste management equipment, and mining separation solutions, enabling clients to see firsthand how these systems operate in real-world scenarios. By offering a tangible demonstration of GN’s products, the showcase room enhances client understanding and confidence in the company’s capabilities.

Moreover, the showcase room is not only a tool for product demonstration but also serves as a key space for client meetings, training sessions, and technical discussions. It plays a central role in GN Solids Control’s commitment to customer education and building strong, lasting relationships with clients, ensuring they receive the best possible solutions for their needs. This new development reflects the company’s dedication to growth, innovation, and providing exceptional value to its customers.

Offshore Double Deck shale shaker and cuttings dryer for africa drilling company

Double deck shale shaker is mainly used in drilling operations on offshore platforms. They can effectively screen and remove solid particles generated during drilling, thereby ensuring that drilling mud is clean and reusable. The double deck shale shaker uses two sizes API size shaker screens through the design of a two deck vibrating screen deck to greatly improve the separation efficiency of solid particles, reduce the waste of drilling fluid, and improve the overall efficiency and environmental protection level of the operation. It occupies an important position in offshore platform drilling operations, especially for drilling tasks under high-intensity and complex conditions.

The vertical cuttings dryer is mainly used to treat oil-based cuttings generated in oil drilling. Oil-based cuttings are a type of oil drilling waste. Due to its high oil content, it has a greater potential for environmental pollution. The cuttings dryer can efficiently separate the solid and liquid components in the oil-based cuttings, recycle the oil as much as possible, and reduce the impact on the environment. Through the treatment of this equipment, the volume and treatment cost of the drilling waste can be greatly reduced. At the same time, the recovered oil-based drilling mud can be used again in drilling operations, further improving the economic benefits.

GN Solids Control is a company specializing in the production of drilling mud solids control equipment and drilling waste treatment equipment. With its rich experience and technical strength in this field, the company’s equipment is widely praised worldwide. Recently, a batch of double deck shale shakers and vertical cuttings dryers produced by GN Solids Control were successfully exported to a drilling companies in Africa. This batch of equipment will be used in local oil drilling operations to help customers better cope with the needs of mud solids control and waste treatment during drilling, and further improve the efficiency and environmental performance of operations.

GN Solids Control has always been committed to providing efficient and reliable drilling solids control and waste treatment solutions to global customers, and continues to maintain its leading position in this field through technological innovation and continuous product optimization. The success of this export also marks the further improvement of the company’s competitiveness in the international market, demonstrating the strength and potential of Chinese manufacturing in the field of high-end oil equipment.

One Batch of Screw Conveyors nearly Complete Assembling

GN Solids Control is close to finalizing the assembly of a new batch of screw conveyors. The screw conveyors are designed to significantly improve the efficiency of drilling operations. These screw conveyors are essential for the collection and transfer of drilling cuttings generated in oil and gas drilling field. It is a critical process in the oil and gas drilling mud systems.

Engineered for versatility, these screw conveyors are intended to work seamlessly with drilling mud shale shakers and mud cleaners. By efficiently moving drilling cuttings, they help maintain the optimal performance of these crucial pieces of equipment, ensuring that the drilling process runs smoothly and without interruption.

 

Beyond their primary function, these screw conveyors are also capable of serving as discharge augers for the decanter centrifuge and the vertical cuttings dryer. Decanter centrifuges are essential for separating solids from drilling fluids, while vertical cuttings dryers reduce the oil content in drilling cuttings. It can reduce the Oil on cuttings (OOC) to 3% ~ 5%. When used as discharge augers, the screw conveyors ensure that processed materials are transferred efficiently, supporting an effective waste management system.

Constructed with high-quality materials, these screw conveyors are built to withstand the harsh conditions of drilling environments. Their robust design ensures reliable performance with minimal maintenance, reducing operational downtime—a crucial aspect in managing the costs of drilling projects.

The top covers of the screw conveyor can be gratings and metal plate. There are hinges on one side of the auger frame, which is used for locks / bolts on the other side.

There are grab line and pull cord switch connected to the grab cable looping on top of the auger covers for automatic power trip when the top cover is opened up from closed position.

As the assembly of this batch of screw conveyors reaches its final stages, GN Solids Control reinforces its dedication to delivering advanced solutions that meet the evolving needs of the drilling industry. These screw conveyors are poised to play a key role in enhancing the efficiency, environmental responsibility, and overall productivity of drilling operations.