Solids Control | Drilling mud Equipment

Drilling mud centrifugal pumps, drilling cuttings mud pump and water pump in drilling mud system

BY admin 17 September 2023 Drilling equipments Company, solids control

Drilling mud pump and water pump are both centrifugal type pump. They are widely used in drilling mud system with different designs and functions.

Drilling Mud Centrifugal Pump is indispensable components within the realm of oil and gas drilling, as well as other specialized drilling endeavors like geothermal drilling and horizontal directional drilling (HDD drilling). Their primary objective is to circulate drilling mud, or drilling fluid, throughout the borehole during drilling operations. This circulation serves several pivotal functions:

Cuttings Removal mud pump: As drilling progresses, it generates rock cuttings and debris. Drilling mud pumps are instrumental in conveying these cuttings to the surface, ensuring borehole clarity and the overall efficiency of drilling operations.

Wellbore Stability mud pump: Drilling mud also plays a critical role in preserving wellbore stability. It exerts pressure on the surrounding formations, counteracting formation pressure and averting potential blowouts.

Water pumps are versatile devices used across an array of applications where the transfer of water is essential. Their designs and functions are tailored to meet diverse needs:

Irrigation: Water pumps are pivotal in agriculture, supplying a consistent water source to fields and crops, fostering optimal growth and yields.

Residential and Commercial Water Supply: In both urban and rural settings, water pumps deliver potable water to homes, businesses, and communities, often drawing from wells, reservoirs, or municipal sources.

Industrial Processes: Industries rely on water pumps for cooling, heating, and material handling purposes. They are integral in manufacturing, power generation, and chemical processes.

Firefighting: High-capacity water pumps are employed by fire departments to dispense copious amounts of water for firefighting operations, effectively combatting fires.

In essence, while drilling mud pumps and water pumps share the commonality of being vital components in their respective domains, their design and functionality are finely tuned to serve their distinct purposes. Drilling mud pumps are specialized for the drilling industry, ensuring the efficiency of drilling operations and the stability of wellbores. In contrast, water pumps find utility in a wide spectrum of applications where water movement is imperative, spanning agriculture, firefighting, residential and commercial water supply, and various industrial processes.

GN Solids Control HDD Mud Recycling System to Middle East drilling company

BY admin 17 September 2023 CBM drilling, Drilling equipments Company, Drilling mud system, HDD machinery, mud recycling, solids control, Solids Control Equipments

GN Solids Control has successfully delivered an advanced HDD Mud Recycling System to a prominent drilling company in the Middle East. This achievement underscores GN Solids Control’s commitment to providing cutting-edge solutions for the drilling mud industry. The system, a 2-tank configuration, is designed to efficiently manage drilling mud and ensure optimal performance during Horizontal Directional Drilling (HDD) operations, as well as other trenchless activities like Trenchless Boring Machine (TBM) projects, piling, and pipe jacking.

One of the key components of this system is the inclusion of a shale shaker, which plays a pivotal role in the initial phase of drilling mud processing. It effectively removes coarse particles and solids from the drilling mud, enhancing its longevity and performance. To further enhance the mud quality, GN Solids Control has integrated a combo-type mud cleaner, facilitating a 3-stage separation process. This step ensures that even finer particles are efficiently removed, resulting in mud that meets the stringent requirements of HDD operations.

To ensure a seamless workflow, the system is equipped with feeding pumps that efficiently transport the mud through various stages of the recycling process. A powerful mixing pump is also incorporated into the system, enabling the addition of necessary additives and chemicals to optimize the drilling mud’s properties. This comprehensive approach to mud management ensures that the drilling process remains efficient and cost-effective.

Moreover, GN Solids Control has integrated an electric control system that oversees and regulates all aspects of the recycling system. This automation simplifies operation and allows for precise control over mud properties and system parameters, reducing the margin for error and enhancing overall productivity.

GN Solids Control’s dedication to providing tailored solutions for HDD and trenchless drilling operations demonstrates their expertise and commitment to the industry. With this newly delivered HDD Mud Recycling System, the Middle East drilling company can expect improved drilling performance, reduced environmental impact, and increased efficiency, ultimately contributing to the success of their projects and their reputation in the industry.

GN Solids Australia Pty Ltd established in Brisbane Australia

BY admin 13 August 2023 dewatering unit, Slurry separation plant, solids control

GN Solids Control has further expanded its international reach with the establishment of GN Solids Australia, following the successful ventures of GN Solids Russia and GN Solids America. Specializing in solids control equipment and mining slurry separation, GN Solids Australia offers a comprehensive range of products, including centrifuge equipment and mining vibrating screen separators of various sizes.

One of the standout offerings from GN Solids Australia is their advanced vibrating screen separators, specifically designed for ore beneficiation and mineral processing applications. These vibrating screens come in a diverse range of models, such as the Dewatering Vibrating Screen-Linear Motion, Classification Vibrating Screen-Linear Motion, Stack Vibrating Screen-Fine Sizer, High Frequency Vibrating Screen, Large Linear Vibrating Screen, Large Banana Vibrating Screen, and Flip-Flow Vibrating Screen.

The Dewatering Vibrating Screen-Linear Motion is engineered to efficiently remove moisture from processed materials, ensuring optimal dryness and improved handling. The Classification Vibrating Screen-Linear Motion enables precise particle classification based on size, facilitating efficient separation and enhancing overall productivity. The Stack Vibrating Screen-Fine Sizer delivers exceptional screening performance, particularly for fine particles, allowing for precise particle size control in mining operations.

Additionally, GN Solids Australia offers the High Frequency Vibrating Screen, which excels in separating materials with high moisture content or high viscosity. This vibrating screen ensures efficient screening and dewatering of challenging materials, contributing to enhanced process efficiency. The Large Linear Vibrating Screen and Large Banana Vibrating Screen are designed to handle high-capacity operations, providing reliable performance and exceptional throughput in demanding mining environments. Lastly, the Flip-Flow Vibrating Screen offers superior screening efficiency and reduced blinding, making it ideal for processing materials with high moisture and difficult-to-screen characteristics.

With the introduction of GN Solids Australia, customers in the region now have access to a comprehensive range of state-of-the-art solids control equipment and mining slurry separation solutions. GN Solids Australia’s commitment to delivering high-quality products, coupled with their deep expertise in the mining industry, positions them as a trusted partner for mining companies in need of reliable and efficient equipment.

To learn more about GN Solids Australia and explore their extensive product offerings, interested individuals can visit the official website at https://www.gnsolidsaustralia.com/. This expansion solidifies GN Solids Control’s global presence and underscores their dedication to providing innovative solutions for solids control and slurry separation in the mining sector.

GN Solids Control Invite you join the 2023 CIPPE Bejing Oil Equipment Exhibition

BY admin 11 February 2023 Drilling Waste Management, exhibition, solids control

China is the world’s largest oil and gas importer, also the second largest oil consumer and third largest gas consumer in the world. CIPPE is the largest oil and gas exhibition in China. It is an annual event. As the affect of the COVID policy, CIPPE was canceled in the past 2 years. It is reopen now.

The 23rd China International Petroleum & Petrochemical Technology and Equipment Exhibition (2023 CIPPE) will be held in Beijing China at end of May . Welcome visitors from worldwide.

The exhibition space of CIPPE is around 100,000 sqm, including 18 international pavilions. 1,800 exhibitors and over 123,000 professional visitors from 65 countries and regions will come and joint the big event.

Below are details of the exhibition:
Time of CIPPE: May 31rst to June 2nd, 2023
Venue of 2023 Beijing CIPPE: New China International Exhibition Center,Beijing
Booth NO. of GN Solids Control: E2168

As the major solids control brand from China, GN Solids Control will get back with latest design solids control and waste management equipment showing on the booth:

1. Shaker Screen vacuum unit
2. Decanter centrifuge in various sizes
3. Drilling waste Vertical cuttings dryer. GN Solids Control advanced design vertical cuttings dryer is equipped with
4. Solids and sludge vacuum pump for long distance suction and discharge
5. Screw conveyor for drilling cuttings collection and transfer. GN Solids Control make screw conveyor augers vary from 10 inch to 18 inch, with transfer length from 12 ft, 24 ft to 36 ft and 48 ft.
6. Replacement shaker screen for various shaker models. GN makes high quality composite frame pretension screens.

GN Solids Control engineering team and sales team will come for the exhibition, for offering professional supporting to visitors.

And plus, GN Solids Control have 2 factories nearby the exhibition center. GN Solids Control will provide shuttle bus between the exhibition center and GN Solids Control plants. If clients and visitors have interest to check and see more about GN Solids Control, they can come and check.

Gearbox reducer for oil field Screw conveyor

BY admin 22 February 2022 Drilling Waste Management, Oil Sludge processing system, solids control

Screw conveyor is a popular transfer device used at oil and gas drilling site. It can collect drill cuttings from solids control equipment, like shale shaker, mud cleaner, or desander, desilter, and it can used to transfer drill cuttings to cuttings dryers, vertical cuttings dryer, cuttings box, cuttings pits, etc…

GN Solids Control makes 5 sizes auger diameter: 10 inch, 12 inch, 14 inch, 16 inch and 18 inch. GN Solids Control makes 12ft per section as standard length. Clients can choose the auger diameter and section quantity per their needs. GN Solids Control makes various sizes screw conveyor, the transfer length is from 12ft to 48ft.

The driving unit of screw conveyor is composed of helical bevel gearbox reducer, explosion proof motor, driven section, middle section, and feed section. The gearbox reducer and motor is combined by the flange.

The Augurs are sometimes inclined at an angle, particularly the Secondary Augur. Normally, the first screw conveyor is laid at shale shaker and mud cleaner in horizontal. And then there are other augers next to the horizontal auger to transfer drill cuttings to requested position. Some clients said they faced the problem that, the oil may come from gearbox reducer to motor. Clients want isolation plate between gearboxes and Electric Motors for screw conveyors electric Motors to prevent Lubricating Oil from going into the Electric Motors.

GN Solids Control provide good quality oil seal between gearbox reducer and motor to prevent oil to enter into the motor. The screw conveyor impellers are made of wear-resistant and thicker manganese steel. According to the clients’ special requirements, the screw conveyor impellers can also be sprayed with wear-resistant coating to extent the service life of the screw conveyors.

Besides screw conveyor, GN Solids Control can also offer other transfer equipment, like centrifugal pump, slurry pump, screw pump, solids and sludge vacuum pump, etc…

Oil field centrifugal pump for solids control mud systems

BY admin 3 January 2022 solids control, Solids Control Equipments

There are many kinds of centrifugal pump for various material transfer in various field. The drilling mud centrifugal pump is also called as sand pump. Centrifugal pump is widely used for oil and gas drilling mud system,horizontal directional drilling (HDD) fluids transfer. GN Solids Control makes various sizes centrifugal pump to meet for various applications.

Impeller is an important part of centrifugal pump to transfer and convert energy. Through the impeller, the mechanical energy of the motor is transformed into pressure energy and kinetic energy. The impeller is composed of front and rear cover plates (impeller discs) and curved blades. According to whether there are front and rear impeller, it is divided into closed type, semi open type and open type impeller.

In general, the pump conveying sundries adopts open impeller. The tank injection pump and sand pump, as well as drilling mud pump adopts semi open impeller, while the slag pump adopts closed impeller. Through investigation, it is found that the most easily worn part of the semi open sand pump impeller is the origin of the blade. Due to the ball impeller out! High strength and uniform wear. At the same time, when the wear increases the gap between the suction end side cover plate and the front side, the performance of the pump is more stable.

GNSB Series centrifugal pumps are designed with the following characteristics. Below are some features of the GN Solids Control centrifugal pump design:

1. GN Solids Control centrifugal pump adapts composite mechanical seal. It means the mechanical seal is installed in the inner end of the sealing box, the auxiliary packing seal mounted in the outer end. The double sealing makes the sealing more reliable.

2. The impeller of GN Solids Control centrifugal pump adapts open vane structure.

The open vane structure impeller reduces the shaft load greatly, and it is running more smoothly and performs more efficiently.

3. GN Solids Control centrifugal pump is with Higher output and high efficiency. The impeller profile complying with the hydraulic principle, it can increase the output and efficiency.

4. GN Solids Control centrifugal pump adapts wear-resistant materials for the key parts to prolong the service life

5. More choice. GN Solids Control offers a variety of pump casing and impeller. It can meet different demands of different customers.

GN Decanter Centrifuges and Cuttings Dryers for Overseas Drilling Company

BY admin 27 December 2021 Decanter Centrifuge, Drilling equipments Company, drilling mud centrifuge, Drilling Waste Management, solids control, Solids Control Equipments

Some sets of drilling mud solids control decanter centrifuge and drilling waste vertical cuttings dryer are ready. They are customized for an international drilling company. It is not the 1st time the client buy from us. All their drilling rigs are equipped with GN Solids Control drilling waste management equipment. There is a fixed speed decanter centrifuge, a VFD decanter centrifuge and a vertical cuttings dryer for a drilling rig for drilling mud and drilling cuttings treatment.

There are fixed speed decanter centrifuges, Variable frequency speed decanter centrifuges included in the project. Even for the fixed speed decanter centrifuge, GN Solids Control can offer another set of pulley and belt for another fixed speed control.

GN Solids Control offer German brand NETZSCH pump as feeding pump for decanter centrifuges. The feeding pump screw pump control is inside the decanter centrifuge control panel. There are interlock between decanter centrifuge main motor and back drive motor, and the pump motor. As the 3 motors must be started and stopped in order. It is to protect decanter centrifuge from overload. With the interlock control the feeding pump can be stopped automatically in case of too much mud feeding.

There is a lubricating oil system for the vertical cuttings dryer. The lubricating system must be started before the vertical cuttings dryer main motor start running. The oil system drive pump motor is included in the vertical cuttings dryer control panel to start oil pump for some minutes and then to start the main motor. GN Solids Control offers German brand NETZSCH pump as flush pump for vertical cuttings dryer. Screw pump flush pump control is included inside the vertical cuttings dryer control panel.

GN Solids Control offers telescopic skid for decanter centrifuges, VFD control panel and screw pump are mounted on the skid. GN Solids Control offers heavy duty skid for vertical cuttings dryer. Screw conveyors are used together with decanter centrifuges and vertical cuttings dryer to transfer drill cuttings.

Large Liquid Mud Plant with mixing tank and solids control tank for oil rigs

BY admin 6 August 2021 solids control, Solids Control Equipments

The largest size of Liquid Mud Plant that GN Solids Control has constructed is 35,500 bbls. It is composed of NO. 75 mud tanks. GN Solids Control built a small liquid mud plant for the client first. They are happy with the performance.

Later on, this year, the client order another big size liquid mud plant with totally 35,500 BBL storage capacity. The 35,500 BBL liquid mud plant include the solids control tank, mixing tank, Brine storage tank, WBM storage tank and OBM storage tank.

The solids control tank and mixing tanks are horizontal tank. The tank size is the same with 40ft container. The lifting is utilizing standard container lifting corners. All storage tanks are vertical type to minimize the footprint.

The solids control tank includes solids control equipment shale shaker and a dual decanter centrifuge package.
The shale shaker model is GNZS594F. It is GN latest design shaker model. It is a 4-panel single deck shale shaker. The shaker screens are complied with API RP13C standard and made from composite material frame.

The dual centrifuge package includes No. 2 high speed decanter centrifuge, the centrifuge model is GNLW363C. It is 14inch bowl size decanter centrifuge with fixed speed control. Clients can choose different sizes of pulley and belt to get another fixed speed. Besides fixed decanted centrifuge, GN Solids Control can offer VFD control and FHD control for GNLW363C centrifuge.

There are 2 mixing tank in the big liquid mud plant. Each mixing tank is composed of No. 2 shearing and mixing hopper, No. 2 mixing pump and No. 2 mud agitators.

Unlike other systems, submersible slurry pump is widely used in the liquid mud plant. Normally GN Solids Control use screw pump to feed for decanter centrifuge. But in this liquid mud plant, the client requests to use submersible slurry pump to feed for the dual centrifuge package.

The client does not use centrifugal pumps for mud mixing but they request submersible slurry pump as well.
Centrifugal pumps are used as transfer pump in the liquid mud plant.

Solids Control Equipment for Canada Waste Management Company

BY admin 10 July 2021 Decanter Centrifuge, shale shaker, solids control

A package of solids control equipment is ready for shipment. They are made for a waste management project for a Canada client. A shale shaker, a 1000GPM 3-1 mud cleaner and a high speed decanter centrifuge. They are basic separation equipment for oil and gas drilling mud treatment system.

Shale shaker model is GNZS594. It is a 4-panel linear motion shale shaker with compositeframe pretension screens. There are 2 vibration motors are equipment for the shale shaker. The motor brand are international top brand Italy OLI or US Martin Brand. The EX control panel are made by GN Solids Control with with SIEMENS or Schneider Component. The screens are fixed with wedges and with Gear unit for fast screen change and longer screen life. The Mechanical Deck angle adjustable system is GN patent design. It can adjust shaker deck while the shale shaker is working. And the user only need to adjust shaker deck at one side, both shaker deck angle will be changed levelly.

Mud cleaner is a desander & desilter & Shale Shaker 3 in 1 unit for compact footprint combo type shale shaker separator. Its capacity is 1000GPM. The combo type shale shaker is equipment with no. 2 × 10inch desander cone and no. 12 × 10 inch desilter cone. The hydro cyclones are made by Polyurethane Material for long life time. And the hydro cyclone assembly is removable for adjusting to be a shale shaker. The under flow shale shaker model is the same with first stage solids control shale shaker GNZS594.

The high speed decanter centrifuge is 14inch bowl size. The separation speed can up to 3200rpm. GN Solids Control can offer fixed speed control, VFD control and FHD control for the 14inch decanter centrifuge. It is located on a telescopic skid. The skid can fall down to less than 2.5m for international container shipment. And it can lift to 2.8m ~ 4.2m per clients request during working.

Drilling Mud Desander and Desilter for China Oilfield Service Company

BY admin 15 June 2021 mud recycling, shale shaker, solids control

Mud cleaner is the most popular separation equipment in oil rig drilling mud solids control system. Drilling mud cleaner is used after solids control shale shaker. It includes desander mud cleaner, desilter mud cleaner, and combo type 3-in-1 mud cleaner. 3-in-1 mud cleaner is also widely known as combo type shale shaker. GN Solids Control makes various models of combo type shale shaker.

A package of drilling mud desander cleaner and desilter cleaner are ready for dispatching to a oilfield service company in China. The desander mud cleaner and desilter mud cleaner for this project is combined with 2-panel small size shale shaker.
The desander mud cleaner model is GNZJ752F-3S. It is includes a 2-panel under flow shale shaker, and No. 3 × 10 inch desander cones.

The desilter mud cleaner model is GNZJ752F-12NF. It is includes a 2-panel under flow shale shaker, and No. 12 × 4 inch desilter cones.

API RP13 confirmed shaker screens are used for the mud cleaners.

Besides the 2 models desander mud cleaner and desilter mud cleaner. GN Solids Control makes other models mud cleaner. Below are the major types of mud cleaner GN Solids Control can make:

1) Desilter mud cleaner and desilter mud cleaner without downstream drying shale shaker. It is the most economic mud cleaner. Its design is compact and price is low. Typical model is GNWS-2SF / GNWS-3SF and GNWS-12N / GNWS-16N for 1000GPM or 1500GPM handling capacity.

2) Desilter mud cleaner and desilter mud cleaner with GNZS752 Series Mini Shale Shaker Screen. There is a small size shale shaker under the hydro cyclone separator. Typical model is GNZJ752F-1S / GNZJ752F-2S and GNZJ752F-8NF / GNZJ752F-12NF

3) Desilter mud cleaner and desilter mud cleaner with GNZS703 Series 3 Panel Shale Shaker Screen. It is combo type shale shaker. Typical model is GNZJ703F-S2SF / GNZJ703F-S3SF and GNZJ703F-D8NF / GNZJ703F-D12NF / GNZJ703F16NF.

4) Desilter mud cleaner and desilter mud cleaner with GNZS594 Series 4 Panel Shale Shaker Screen. It is combo type shale shaker. Typical model is GNZJ594F-S2SF / GNZJ594F-S3SF and GNZJ594F-D8NF / GNZJ594F-D12NF / GNZJ594F16NF.