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Containerized oily sludge separation system is designed and made by China top manufacturing: GN Solids Control. It is widely used in drilling waste management field. Its compatct design and all equipment and collection tank mounted in the container, easy for movement.

Equipment included in Containerized oily sludge separation system for waste management:

1) GNLW363VFD centrifuge with PLC control panel

2) NEMO pump German brand NETZSCH

3) GNCD930 vertical cuttings dryer. (OOC: 5%)

4) Collection tank to collect clean fluids from vetical cuttings dryer and transfer to decanter centrifuge via NEMO pump

5) Container with temperature protection

Advantages of Containerized oily sludge separation system:

1) All equipment mounted in the same container, easy for movement

2) 40ft container equiped temerature protection, suitable for lower temperature area

There are many advantages of the containerized system for oily sludge separation, but there still disadvantages.

As all equipment mounted in a 40ft container, space tight. It is not convenience for maintenance. User need to move out equipment for maintenance or for changing screen basket for vertical cuttings dryer (vertix G).

GN Solids Control is the only 1 China manufacturer who can make drilling waste management equipment. All GN euqipment design and made per API standard. For any inquire or question, you can contact Gn group directly for solution.

 

 

GN Solids Control is one of the leading manufacturer who are specialized in both oil & gas drilling rig, as well as compact mud system for HDD, CBM drilling. 500GPM mud recycling system for HDD and CBM is one of the most common model from GN Solids Control.

CPP(China Petroleum Pipeline Bureau),the largest HDD contractor in China, by now, they have already got nearly 30 sets mud system from GN Solids Control. Before they shift to GN, they bought mud system from U.S. And many user contact GN for mud system as they see GN 500GPM mud system running world wide with CPP worldwide activities.

GN 500GPM mud system for HDD is a high configration including all the 4 phase solids control equipment. For higher standard, it includes 2 tanks to insure sufficient space to store the active mud. For some users wants system more compact, GN offer 1 tank system with all 4 phase treatment equipment on it.

Solids Control equipment included in GN500GPM HDD mud system under High ranking:

1) One unit 500GPM linear motion shale shaker is proved by both home and abroad customers as a well performed unit.

2) Mud Cleaner is designed 2 units De-sander cyclones and 12 units De-silter cyclones to meet a maximum 1000GPM capacity is case damage of any cyclone leading to broken down.

3) One uint GNLW363G decanter centrifuge  separate ultra fine solids in drilling mud greatly enhance the quality of mud. (Centrifuge is for option)

 

 

 

GNLW363 decanter centrifuge is the perfect model for LGS and HGS separation. It can be used for difference application while running under suitale speed.

GNLW363 LGS and HGS decanter centrifuge parameters as below:

Bowl diameter: 360mm (14 inch)

Bowl length: 1270mm (50 inch)

Max capacity: 200GPM

Bowl speed: reach up to 3900 rpm

G force reach up to 3063.

While matched with PLC control panel, it can adjust low speed for HGS, or high speed for LGS.

Why choose GN brand centrifuge for LGS and HGS:

1) Equal to Derrick DE-1000 and Swaco 518 centrifuge, but highly cost effective on price

2) Fixed speed and VFD centrifuge for option

3) Centrifuge material Stainless steel 316 L

4) Centrifuge screw protection: tungsten alloy tile, or coated with ceramics as option

Besides treatment of LGS and HGS, GNlw363 centrifuge are suitable for a wide range of pplications:

1) Matched with Dewatering unit for dewatering

2) Used with oil and gas drilling rig mud system for barite recovery, operating under lower speed

3) Used with oil and gas drilling rig mud system for fine solids separation, operating under lower speed

4) For waste management and working together with vertical cuttings dryer or high G shaker

 

Decantering centrifuge with big bowl and big volume become more and more favored in drilling fluids recycling and waste management field.

GN Solids Control is China top 1 manufacturer for both solids control and waste management system. It makes big bowl and big volume centrifuge for waste management field. They are decantering centrifuge with high bowl rotating, and made from most advanced material with latest design. It is the perfect choice for drilling cuttings management.

GN big bowl big volume centrifuge model GNLW553 is euqal to Derrick DE-7200. It has many advantages:

1) Big bowl diameter: 22 inch

2) Big bowl length: 71 inch

3) Max. capacity: 500GPM

4) Max. bowl speed:3000rpm

5) Centrifuge material: Stainless steel 316

6) Separation point: 2~5 microns

7) Fixed speed and VFD for option

8) All bearing FAG and SKF original

GN can offer customized color and logo to meet different requirements of more user. If you have any question on centrifuge with big bowl and big volume, inquire GN now for professional solution.

GN mobile unit for drilling cuttings drying is designed and made by China top 1 manufacturer: GN Solids Control. They are the 1rst API certified solids control manufacturer in China. And they are the only 1 API certified manufacturer who can make both solids control and drilling waste management (DWM) machine.

GN brand mobile unit for drilling cuttings drying is comprised of advanced designed machine as below:

1) GNCD930 vertical cuttings dryer , can reduce Oil of Cuttings (OOC) less than 5%.

2) GNLW363 VFD centrifuge, most fine solids smaller than 2~5 microns will be separated by the centrifuge.

And GN has big bowl big volume centrifuge GNLW553 for option

3) German brand NEMO pump feeding for the centrifuge

4) NOV interchangeable centrifugal discharge pump

5) Feeding screw conveyor for the vertical cuttings dryer

Why choose GN brand mobile drilling cuttings unit:

1) GNLW363VFD centrifuge matched the mobile unit treating drilling cuttings, it is with Intuitive color operator interface with PLC control panel. The panel have Graphic HMI to control and display centrifuge status, bowl RPM, conveyor differential RPM, conveyor and bowl torque loading, feed rate and alarm status.

2) Pressurized & cooling system type is Vortex tube. It is the latest advanced design. The vortex tube cooling system can reduce temp. max. 70℃. Namely, ambient temp. outsite the centrifuge control panel is 55 ℃, within the control panel, it can reduced to -15℃.

3) All separation machine mounted on a trailer skid for fast movement. It is only need to mount the screw conveyor or drilling cuttings transfer pump at jobsit to feeding for the vertical cuttings dryer.

4) Cost effective price and different jobsite reference.

GN drilling cuttings drying system are running well worldwide. GN mostly compete with U.S brand and win a very good market share as the good quality, reliable service and reasonable price.

As all these reasons, GN Brand Mobile Drill Cuttings Drying Unit is your best choice for your drilling rigs waste management system.

For any question on mud solids control or waste management system, contact GN now for a professional solution.

As a developing trend, the future mud system should be more and more different with past.

Past mud recovery system for drilling site

Standard mud system for drilling rig in the past is 4 steps solids separation.

Step 1: shale shaker

Step 2: desander

Step 3: desilter

step 4: decantering centrifuge

Advanced mud system for drilling rig

As the difficult for desander/desitler cone maintenance, more and more drilling site prefer not to match it. As a instead, they choose fine shaker screen for shale shaker to separate fine solids from the mud. In mean mainly 2 separation machine will be used for the mud system.

Advanced shale shaker with fine shaker screen to separate most fine solids.

Centrifigue will be used to further separate the very fine solids from mud.

Top mud systme manufacturer in China:

GN Solids Control is the only 1 API certified solids control and waste management manufactuere in China. Is owns distinct advantages for internaitonal market and different drilling mud systems.

 

Decanter centrifuge application for drilling rigs

Decanter centrifuge is a very important machine for oil & gas drilling rigs. Usually at least 2 sets decanter centrifuge should be used for 1 drilling rig.

The first centrifuge with middle speed acting as the fourth phase solids control equipment. It is used for recovery barite. Barite is an expensive material for drilling mud. A good barite recovery centrifuge can help to reduce drilling cost.

The second centrifuge will be used for treatment of the drilling cuttings. Usually, for OBM and SBM, it is used after vertical cuttings dryer. For WBM, after high G shaker. It is used to cover useful drilling mud from drilling cuttings.

World top decanter centrifuge model for drilling rigs:

1) Derrick (DE-1000) decanter centrifuge

2) MI-Swaco (518) decanter centrifuge

3) GN Solids Control: GNLW363 decanter centrifuge

Why choose GN brand decanter centrifuge

The former 2 brand is formerly the most famous for decanter centrifuge for drilling site for a long time. But their price is relative higher. Or say, much higher. In this case, market urgently needs a new brand with good quality, reliable service, good brand name, but more cost-effective price. GN Solids Control comes out with its most hot sale model GNLW363 and GNLW553 centrifuge. Both of the decanter centrifuge model can be matched for fixed speed or variable speed with PLC control panel.

Many drilling rig they not buy decanter centrifuge with mud recovery system as the high cost. They rent from special mud service company while needed. And they pay for every day. Actually, it is a huge cost for the long run. Now, GN Solids Control enable them another option. Contact GN now, then you can own your own centrifuge for your rigs: good price centrifuge model for option

As API certified manufacturer for centrifugal pump, GN Solids Control have all its pumps (centrigual pump, Screw pump, shear pump, slurry pump) approved by performance test before delivery. The pump test should per standard API610. It should be done with water under temperature 65℃ (150℉).

The centrifugal pump performance test should reach following requirements:

1) While doing performance test, the tested centrifugal pump should mount bearing and sealing as specified in the order.

2) If approved by the buyer, in order to not damage the sealing appointed on the order, or the test fluids is incompatible with original sealing, the pump can be test with replacement sealing

3) In any stage of the centrifugal pump performance test, it is not allowed any leakage over the rate of Standard ISO21049, or over the rate appointed between vendor and buyer.

If there is any leakage over the appointed rate during performance test, the centrifugal pump manufacturer should disassembly the sealing for maintenance. While open or disassembly the pump sealing, the operator should again do air test to the sealing.

While the centrifugal pump use water as performance test fluids, the fluids sealing suitable for water have no sign for leakage. It should double check the sealing performance per standard ISO21049:2004, and insure it is accordance with the zero visibility leakage standard.

4) If there was leakage, it should be test again after repairing the centrifugal pump sealing. And to insure the centrifugal pump have a good performance for sealing.

5) The lubrication oil pressure, temperature, and viscosity should be under the scope of the user manual offered to the buyer.

6) Regarding bearing request for pure oil mist lubrication system, it should be lubricated with suitable oil type.

7) All sealing parts and connection parts of the centrifuge pump should be checked careful to avoid leakage.

8) All alarming system, protection system and control system regarding centrifugal pump performance test should be checked, and adjust per test requirement.

After approved by all the aboved test, the centrifugal pump is qualified for delivery. That is why GN Solids Control, as one the world largest solids control and DWM manugacturing, can insure the quality of every its pump.

GNZS linear motion shale shaker for oil field mud system absorbed advanced tech at home and abroad, and integrated GN own design. GN complete series oil field shale shaker can meet customers’ variable demand. Clients feedback proved the advantages of this kind of shale shaker specially for oil field application: high G-force, wide screen area, compressed structure, cost-effective, etc.

FEATURE OF GN SEREIS SHALE SHAKER FOR OIL FIELD MUD SYSTEM

As GN Solids Control mainly focus on top domestic market and international market with top quality oil field mud system and equipment. GN have a higher standard than other Chinese company:

1) Heat treatment on complete shaker deck.
2) Vibrating Motor: Italy OLI brand, IEC Ex and ATEX Option available.
3) Electrical components: SIEMENS, Schneider Brand.
4) Shaker Deck Material: Q345 High Strength alloy material.
5) Maritime Heavy anti-corrosive Japan Kansai paint;
Epoxy zinc rich prime, thickness 75 μ;
Epoxy medium twice; thickness 250 μ;
Polyurethane finish paint twice, thickness 70 μ;

GN SHALE SHAKER MODEL LINE FOR FOR OIL FIELD MUD SYSTEM

According to different design, GN shale shaker can be divided into Linear motion shale shake, Balance elliptical shale shaker, double deck shale shaker, single deck shale shaker and High G dryer shale shaker. For better meet the requirements of small mud system, further reduce total cost of the user, GN promoted a MINI shale shakerGNZS752 and GNZS852 with 2 panel shaker screen. Then users have a wider choice according to their system requirements.

EXTEND APPLICATION OF GN SHALE SHAKER FOR OIL FIELD MUD SYSTEM

GN shale shaker can matched with a desander and/or desilter cone assembly, and worked as mud cleaner.
The desander/desilter cone assembly is mounted to shale shaker with bolts, easy for re-movement. User can choose the suitable application per the rig site situation.

HOW TO GET MORE INFORMATION ABOUT GN SHALE SHAKER

GN have international office for difference market, you can contact any one near to you. Detailed contact information you can search in GN website: Contact GN Solids Control Dealers around the world.

GN Solids Control Company makes all  series replacement shale shaker screens. They mainly make screens for drilling field: Oil and gas drilling, HDD, CBM drilling, and also GN makes steel frame shale shaker screens for micro tunneling.

GN Brand shale shaker screen

Firstly, GN Solids offer high quality frame screen and composite material screen for GN brand shale shaker model: GNZS703 and GNZS853 high G. GN own brand shale shaker are widely used in oil and gas drilling field, waste management field, and other drilling applications.

Replacement shale shaker screen for Derrick

It is the most hot sold screen model from GN Solids Control (Replacement for Derrick 500 series and Derrick48-30 series). It adapts the advanced powder glue for stick under high pressure.

Screen rubber is capable for high temperature mud and both Oil base mud and Water base mud. GN replacement shale shaker screen for Derrick is hot sold as the NO. 1 Screen model as its high quality and reasonable price.

Replacement screen for Swaco Mongoose

Besides GNZS703 composite shale shaker screen, GN can also make high quality replacement for Swaco Mongoose with composite material. Customer buy it containers by containers and give us repeat oder periodically.

Replacement screen for Brandt Shale shaker

Brandt King Cobra is one the common shale shaker model from Brandt company. GN can make good quality replacement shale shaker screen for it.  And it sold well in Middles East, Affrica and Europe.

GN owns the most advanced shale shaker screen processing machine, strong technical force, and strict quality control team. GN products have been exported to over 60 countries worldwide. All GNscreen package per API RP 13 C standard. And GN have made OEM shaker screen for many famous company.

For more information about GN Solids Control, contact GN.