Drilling mud Equipment

2000bbls mud system is a common stardard for 1500hp land drilling rig.

China top mud solids control manufacturer: GN Solids Control have made many 2000bbl mud system for 1500hp drilling rig, for oil field in China, Middle East, Africa and other areas.

2000bbls mud system for 1500hp drilling rig usually consist of 6 tanks: Shale shaker tank, centrifuge tank, suction tank, mixing tank and reserve tank. The rig user can add or reduce the quantity of reserve tanks per the jobsite situation.

Solids control equipment included in 1500hp drilling rig mud system (2000bbls):

1) Mud tanks: 13500mm×2700×2000mm

2) GNZS594 Linear motion shale shaker, 4 – panel, and shaker screen is the same size with Swaco Mongoose shale shaker. Easy to stock shaker screens.

3) GNZJ594-3S16N, with 3 desander cone and 16 desilter cones.

4) GNLW363 decantering centrifuge for barite recover

5) GNCQ270 vacuum degasser

6) Jet mud mixer (mud mixing system)

7) GNJBQ15 Agitator

8) 3’’ mud gun

For price or more details of the 2000bbls mud system for 1500hp drilling rig, please visit GN website and contact GN group.

 

GN JBQ series mud agitator is one of the important equipment for oil drilling mud system. It is mainly used for agitating drilling fluids / mud to avoid particle in fluids deposit to tank bottom.

GN brand mud agitator is high-efficiency mud-mixing units offered in a wide array of customized sizes and configurations to accommodate virtually mud tank. The horizontal driver is designed for installations having limited space above the mud tank.

Drilling mud agitator design should be based on tank dimension, inner depth and mud condition. GN horizontal agitators utilize worm gear reducer.The impeller is fixed to the shaft with bolts to avoid rotating or sway (connection with key groove optional). Its vertical location on the shaft is determined as a height from the tank bottom corresponding to the impeller diameter times 0.75.

The keyed motor and driven impeller shafts are rigidly connected by a multi-piece coupling, which uses tapered locking bushings to secure the shafts together. Shaft lengths are customized to suit customer specifications. For shafts longer than 8’, a stabilizer is mounted on the tank bottom to support the lower end of the shaft.

Main parameters of GN brand drilling mud agitator for oilfield:

Model	JBQ5.5	JBQ7.5	JBQ11	JBQ15
Motor power	5.5kw(7.5hp)	7.5kw(10hp)	11kw(15hp)	15kw(20hp)
Impeller speed	60/72RPM	60/72RPM	60/72RPM	60/72RPM
Single-layer impeller, (Standard)	850mm	950mm	1050mm	1200
Double- layer impeller, (Standard)	N/A	Up:750mm Down:650mm	Up:850mm Down:700mm	Up:950mm Down:750mm
Ration	25:1	25:1	25:1	25:1
Overall dimension (L*W*H)	900*700*600mm	900*750*610mm	1100*840*705mm	1200*1000*760mm
Electric Specs	380V/50HZ Or 460V/60HZ, or customized
Shaft length and impeller	Customized shaft according to tank inner depth / mud condition optional
Remarks	Explosion-proof motor Shaft stabilizer available Customized impeller diameter available

For more details information on drilling mud agitator, visit GN website or contact GN group for solution.

Swaco Mongoose is one of the advanced shale shaker model made by MI-Swaco. Swaco Mongoose shale shaker, Derrick 503 / 504 shale shaker, Derrick 48-30 shale shaker, together with NOV Brandt Cobra shale shaker, they are the most common shaker model.

GNZS594 shaker, as a replacement of Swaco Mongoose shale shaker, it is designed and made by China top manufacturer- GN Solids Control.

Advantages of Swaco Mongoose replacement shale shaker GNZS594:

1) Utilize composite material shale shaker screen, lifetime more than double compared with steel screen

2) The same size screen with Swaco Mongoose, users easy to source shaker screen worldwide

3) Shaker deck material: Stainless steel 304

4) Heat treatment for complete shale  shaker deck

5) Wedged type shaker screen for fast screen changing

6) Bisynchronous adjustament for shaker deck angle

7) IEC/Ex standard vibrating motor

Besides above mentioned advantages, the manufactuere-GN Solids Control is the 1rst API certified solids control company in China. All GN equipment made per standard of API and ISO.

GN have the complete production line from solids control to waste management and shale shaker screen. GN has the most advanced processing machine in this field. GN factory located near to Beijing, and Tianjing. GN can dispatch equipment to internaitonal airport or deaport within 1 week, shorten leading time. Throught the years, GN equipment have exported to over 60 countries worldwide.

 

 

 

Containerized oily sludge separation system is designed and made by China top manufacturing: GN Solids Control. It is widely used in drilling waste management field. Its compatct design and all equipment and collection tank mounted in the container, easy for movement.

Equipment included in Containerized oily sludge separation system for waste management:

1) GNLW363VFD centrifuge with PLC control panel

2) NEMO pump German brand NETZSCH

3) GNCD930 vertical cuttings dryer. (OOC: 5%)

4) Collection tank to collect clean fluids from vetical cuttings dryer and transfer to decanter centrifuge via NEMO pump

5) Container with temperature protection

Advantages of Containerized oily sludge separation system:

1) All equipment mounted in the same container, easy for movement

2) 40ft container equiped temerature protection, suitable for lower temperature area

There are many advantages of the containerized system for oily sludge separation, but there still disadvantages.

As all equipment mounted in a 40ft container, space tight. It is not convenience for maintenance. User need to move out equipment for maintenance or for changing screen basket for vertical cuttings dryer (vertix G).

GN Solids Control is the only 1 China manufacturer who can make drilling waste management equipment. All GN euqipment design and made per API standard. For any inquire or question, you can contact Gn group directly for solution.

 

 

GN Solids Control is one of the leading manufacturer who are specialized in both oil & gas drilling rig, as well as compact mud system for HDD, CBM drilling. 500GPM mud recycling system for HDD and CBM is one of the most common model from GN Solids Control.

CPP(China Petroleum Pipeline Bureau),the largest HDD contractor in China, by now, they have already got nearly 30 sets mud system from GN Solids Control. Before they shift to GN, they bought mud system from U.S. And many user contact GN for mud system as they see GN 500GPM mud system running world wide with CPP worldwide activities.

GN 500GPM mud system for HDD is a high configration including all the 4 phase solids control equipment. For higher standard, it includes 2 tanks to insure sufficient space to store the active mud. For some users wants system more compact, GN offer 1 tank system with all 4 phase treatment equipment on it.

Solids Control equipment included in GN500GPM HDD mud system under High ranking:

1) One unit 500GPM linear motion shale shaker is proved by both home and abroad customers as a well performed unit.

2) Mud Cleaner is designed 2 units De-sander cyclones and 12 units De-silter cyclones to meet a maximum 1000GPM capacity is case damage of any cyclone leading to broken down.

3) One uint GNLW363G decanter centrifuge  separate ultra fine solids in drilling mud greatly enhance the quality of mud. (Centrifuge is for option)

 

 

 

GNLW363 decanter centrifuge is the perfect model for LGS and HGS separation. It can be used for difference application while running under suitale speed.

GNLW363 LGS and HGS decanter centrifuge parameters as below:

Bowl diameter: 360mm (14 inch)

Bowl length: 1270mm (50 inch)

Max capacity: 200GPM

Bowl speed: reach up to 3900 rpm

G force reach up to 3063.

While matched with PLC control panel, it can adjust low speed for HGS, or high speed for LGS.

Why choose GN brand centrifuge for LGS and HGS:

1) Equal to Derrick DE-1000 and Swaco 518 centrifuge, but highly cost effective on price

2) Fixed speed and VFD centrifuge for option

3) Centrifuge material Stainless steel 316 L

4) Centrifuge screw protection: tungsten alloy tile, or coated with ceramics as option

Besides treatment of LGS and HGS, GNlw363 centrifuge are suitable for a wide range of pplications:

1) Matched with Dewatering unit for dewatering

2) Used with oil and gas drilling rig mud system for barite recovery, operating under lower speed

3) Used with oil and gas drilling rig mud system for fine solids separation, operating under lower speed

4) For waste management and working together with vertical cuttings dryer or high G shaker

 

Decantering centrifuge with big bowl and big volume become more and more favored in drilling fluids recycling and waste management field.

GN Solids Control is China top 1 manufacturer for both solids control and waste management system. It makes big bowl and big volume centrifuge for waste management field. They are decantering centrifuge with high bowl rotating, and made from most advanced material with latest design. It is the perfect choice for drilling cuttings management.

GN big bowl big volume centrifuge model GNLW553 is euqal to Derrick DE-7200. It has many advantages:

1) Big bowl diameter: 22 inch

2) Big bowl length: 71 inch

3) Max. capacity: 500GPM

4) Max. bowl speed:3000rpm

5) Centrifuge material: Stainless steel 316

6) Separation point: 2~5 microns

7) Fixed speed and VFD for option

8) All bearing FAG and SKF original

GN can offer customized color and logo to meet different requirements of more user. If you have any question on centrifuge with big bowl and big volume, inquire GN now for professional solution.

GN mobile unit for drilling cuttings drying is designed and made by China top 1 manufacturer: GN Solids Control. They are the 1rst API certified solids control manufacturer in China. And they are the only 1 API certified manufacturer who can make both solids control and drilling waste management (DWM) machine.

GN brand mobile unit for drilling cuttings drying is comprised of advanced designed machine as below:

1) GNCD930 vertical cuttings dryer , can reduce Oil of Cuttings (OOC) less than 5%.

2) GNLW363 VFD centrifuge, most fine solids smaller than 2~5 microns will be separated by the centrifuge.

And GN has big bowl big volume centrifuge GNLW553 for option

3) German brand NEMO pump feeding for the centrifuge

4) NOV interchangeable centrifugal discharge pump

5) Feeding screw conveyor for the vertical cuttings dryer

Why choose GN brand mobile drilling cuttings unit:

1) GNLW363VFD centrifuge matched the mobile unit treating drilling cuttings, it is with Intuitive color operator interface with PLC control panel. The panel have Graphic HMI to control and display centrifuge status, bowl RPM, conveyor differential RPM, conveyor and bowl torque loading, feed rate and alarm status.

2) Pressurized & cooling system type is Vortex tube. It is the latest advanced design. The vortex tube cooling system can reduce temp. max. 70℃. Namely, ambient temp. outsite the centrifuge control panel is 55 ℃, within the control panel, it can reduced to -15℃.

3) All separation machine mounted on a trailer skid for fast movement. It is only need to mount the screw conveyor or drilling cuttings transfer pump at jobsit to feeding for the vertical cuttings dryer.

4) Cost effective price and different jobsite reference.

GN drilling cuttings drying system are running well worldwide. GN mostly compete with U.S brand and win a very good market share as the good quality, reliable service and reasonable price.

As all these reasons, GN Brand Mobile Drill Cuttings Drying Unit is your best choice for your drilling rigs waste management system.

For any question on mud solids control or waste management system, contact GN now for a professional solution.

As a developing trend, the future mud system should be more and more different with past.

Past mud recovery system for drilling site

Standard mud system for drilling rig in the past is 4 steps solids separation.

Step 1: shale shaker

Step 2: desander

Step 3: desilter

step 4: decantering centrifuge

Advanced mud system for drilling rig

As the difficult for desander/desitler cone maintenance, more and more drilling site prefer not to match it. As a instead, they choose fine shaker screen for shale shaker to separate fine solids from the mud. In mean mainly 2 separation machine will be used for the mud system.

Advanced shale shaker with fine shaker screen to separate most fine solids.

Centrifigue will be used to further separate the very fine solids from mud.

Top mud systme manufacturer in China:

GN Solids Control is the only 1 API certified solids control and waste management manufactuere in China. Is owns distinct advantages for internaitonal market and different drilling mud systems.

 

Decanter centrifuge application for drilling rigs

Decanter centrifuge is a very important machine for oil & gas drilling rigs. Usually at least 2 sets decanter centrifuge should be used for 1 drilling rig.

The first centrifuge with middle speed acting as the fourth phase solids control equipment. It is used for recovery barite. Barite is an expensive material for drilling mud. A good barite recovery centrifuge can help to reduce drilling cost.

The second centrifuge will be used for treatment of the drilling cuttings. Usually, for OBM and SBM, it is used after vertical cuttings dryer. For WBM, after high G shaker. It is used to cover useful drilling mud from drilling cuttings.

World top decanter centrifuge model for drilling rigs:

1) Derrick (DE-1000) decanter centrifuge

2) MI-Swaco (518) decanter centrifuge

3) GN Solids Control: GNLW363 decanter centrifuge

Why choose GN brand decanter centrifuge

The former 2 brand is formerly the most famous for decanter centrifuge for drilling site for a long time. But their price is relative higher. Or say, much higher. In this case, market urgently needs a new brand with good quality, reliable service, good brand name, but more cost-effective price. GN Solids Control comes out with its most hot sale model GNLW363 and GNLW553 centrifuge. Both of the decanter centrifuge model can be matched for fixed speed or variable speed with PLC control panel.

Many drilling rig they not buy decanter centrifuge with mud recovery system as the high cost. They rent from special mud service company while needed. And they pay for every day. Actually, it is a huge cost for the long run. Now, GN Solids Control enable them another option. Contact GN now, then you can own your own centrifuge for your rigs: good price centrifuge model for option