Author: admin

Renowned for its expertise in the realm of decanter centrifuges and disc centrifuges, GN Solids Control boasts an extensive array of offerings. These encompass a wide spectrum of sizes and models, meticulously designed to cater to the intricacies of both 2-phase and 3-phase separation processes.

Setting them apart from the competition is a truly remarkable accomplishment—the engineering marvel that is the 30-inch big bowl decanter centrifuge. This monumental achievement places GN Solids Control among a select few global manufacturers possessing the prowess to conceive such an innovation. Dubbed the GNLW764A-VFD, this colossal apparatus assumes a pivotal role in the mining sector, specifically for the treatment of tailing slurry, a process vital for efficient dewatering.

The immense bowl of the centrifuge is meticulously crafted to accommodate substantial capacities, making it tailored for scenarios requiring large-scale operations. This innovation not only showcases GN Solids Control’s technical prowess but also its commitment to addressing the evolving demands of diverse industries.

The pinnacle of their ingenuity lies in their containerized water treatment system. Within this innovation, two distinct containerized systems harmonize seamlessly. The upper container houses the centrifuge, an indispensable cog in the separation process machinery, ensuring precision and efficiency. Contrarily, the lower container hosts the chemical dosing unit, playing a pivotal role in fine-tuning the treatment process for optimal results.

The ingenuity doesn’t stop at physical arrangement—the interconnectivity of these systems is facilitated through an intricate web of pipelines. GN Solids Control orchestrates a symphony of fluid dynamics, achieving not only a fluid flow but also a flow of information through their comprehensive control systems.

This holistic approach signifies GN Solids Control’s commitment to furnishing comprehensive solutions for intricate industrial challenges. Their prowess extends beyond equipment production; it lies in their capability to create cohesive systems that enhance efficiency while optimizing spatial resources. By adeptly intertwining the centrifuge and chemical dosing unit within a dual-container setup, GN Solids Control continues to illuminate the path for cutting-edge water treatment solutions, effectively setting new benchmarks within the industry.

GN Solids Control has further expanded its international reach with the establishment of GN Solids Australia, following the successful ventures of GN Solids Russia and GN Solids America. Specializing in solids control equipment and mining slurry separation, GN Solids Australia offers a comprehensive range of products, including centrifuge equipment and mining vibrating screen separators of various sizes.

One of the standout offerings from GN Solids Australia is their advanced vibrating screen separators, specifically designed for ore beneficiation and mineral processing applications. These vibrating screens come in a diverse range of models, such as the Dewatering Vibrating Screen-Linear Motion, Classification Vibrating Screen-Linear Motion, Stack Vibrating Screen-Fine Sizer, High Frequency Vibrating Screen, Large Linear Vibrating Screen, Large Banana Vibrating Screen, and Flip-Flow Vibrating Screen.

The Dewatering Vibrating Screen-Linear Motion is engineered to efficiently remove moisture from processed materials, ensuring optimal dryness and improved handling. The Classification Vibrating Screen-Linear Motion enables precise particle classification based on size, facilitating efficient separation and enhancing overall productivity. The Stack Vibrating Screen-Fine Sizer delivers exceptional screening performance, particularly for fine particles, allowing for precise particle size control in mining operations.

Additionally, GN Solids Australia offers the High Frequency Vibrating Screen, which excels in separating materials with high moisture content or high viscosity. This vibrating screen ensures efficient screening and dewatering of challenging materials, contributing to enhanced process efficiency. The Large Linear Vibrating Screen and Large Banana Vibrating Screen are designed to handle high-capacity operations, providing reliable performance and exceptional throughput in demanding mining environments. Lastly, the Flip-Flow Vibrating Screen offers superior screening efficiency and reduced blinding, making it ideal for processing materials with high moisture and difficult-to-screen characteristics.

With the introduction of GN Solids Australia, customers in the region now have access to a comprehensive range of state-of-the-art solids control equipment and mining slurry separation solutions. GN Solids Australia’s commitment to delivering high-quality products, coupled with their deep expertise in the mining industry, positions them as a trusted partner for mining companies in need of reliable and efficient equipment.

To learn more about GN Solids Australia and explore their extensive product offerings, interested individuals can visit the official website at https://www.gnsolidsaustralia.com/. This expansion solidifies GN Solids Control’s global presence and underscores their dedication to providing innovative solutions for solids control and slurry separation in the mining sector.

GN Solids Control has earned a trusted reputation as a leading manufacturer specializing in effective solutions for drilling waste management. Among their extensive product range, they offer the high G drying shale shaker, specifically designed for Water-Based Mud (WBM) treatment. This advanced shale shaker is engineered to remove moisture from the drilling mud, resulting in improved performance and reduced waste.

The high G forces generated by the drying shale shaker efficiently separate the solids from the liquid, enabling the recovery of valuable drilling fluids. GN Solids Control’s high G drying shale shaker is a dependable and efficient tool that enhances the quality of WBM and optimizes drilling operations.

To further enhance the processing capabilities of mud, GN Solids Control provides a high-speed centrifuge that works in conjunction with the high G drying shale shaker and Vertical Cuttings Dryer. This centrifuge is utilized to process the liquid mud underflow from the drying shale shaker and Vertical Cuttings Dryer. By subjecting the mud to high centrifugal forces, the centrifuge effectively separates the fine solids from the liquid, ensuring the recovery of clean drilling fluids and minimizing waste.

The combination of the high G drying shale shaker, decanter centrifuge, and Vertical Cuttings Dryer offers a comprehensive solution for WBM treatment. GN Solids Control’s advanced technologies and reliable equipment contribute to improved efficiency, reduced environmental impact, and enhanced drilling operations.

As a reputable manufacturer, GN Solids Control continues to be a trusted partner for companies seeking efficient and reliable solutions for drilling waste management. Their dedication to customer satisfaction, commitment to innovation, and high-quality equipment have positioned them as a leader in the field of solids control and waste management in the drilling industry.

Through their cutting-edge solutions, GN Solids Control empowers companies to effectively manage drilling waste, maximize the recovery of valuable resources, and minimize environmental impact. Their focus on customer needs, continuous innovation, and commitment to delivering high-quality equipment solidify their position as a trusted and preferred provider in the industry.

GN Solids Control has once again delivered a customized set of ViST Electric Vacuum Shale Shakers to a drilling company in China. This particular system features a triple shaker package with the model GNZS595J, it is a 5-panel shaker equipped with 5 composite frame pretension screens.

The ViST Electric Vacuum Shale Shaker stands out as an electric-driven solution, offering enhanced flexibility and versatility compared to air-driven alternatives. Its electric drive enables seamless on-site utilization, providing operators with greater adaptability in various drilling scenarios.

With the GNZS595J model, this triple shale shaker package offers exceptional performance. Its five composite frame pretension screens are designed to efficiently separate solids from drilling mud, ensuring optimal drilling fluid cleanliness and overall operational efficiency.

The ViST Electric Vacuum Shale Shaker’s electric drive system not only enhances its operational flexibility but also contributes to improved reliability and ease of use. By eliminating the need for an air supply, this electric-driven solution simplifies installation and operation, reducing overall maintenance requirements.

GN Solids Control’s commitment to delivering high-quality equipment is evident in the ViST Electric Vacuum Shale Shaker. Its robust construction and advanced features make it a reliable choice for drilling operations in the oil and gas industry. The composite frame pretension shale shaker screens provide excellent durability and longevity, ensuring prolonged service life even in demanding drilling environments.

By selecting the GNZS595J model with its five-panel shaker screen configuration, drilling companies can benefit from increased solids control efficiency and optimized drilling fluid performance. The ViST Electric Vacuum Shale Shaker’s ability to effectively separate solids from the drilling mud helps maintain drilling efficiency, protect downstream equipment, and minimize operational disruptions.

In summary, GN Solids Control’s delivery of the ViST Electric Vacuum Shale Shaker to a Chinese drilling company showcases the company’s commitment to providing tailored solutions for the oil and gas industry. With its electric-driven system, the ViST Shaker offers enhanced flexibility, reliability, and ease of use. Equipped with the GNZS595J model and its five composite frame pretension screens, this equipment ensures efficient solids control and optimal drilling fluid cleanliness, contributing to overall drilling success.

An oil field shale shaker is a vital piece of equipment used in the oil and gas industry during the drilling process. It is a vibrating shaker screen that helps separate drilling cuttings, solids, and other debris from drilling fluids or mud. The shale shaker plays a crucial role in maintaining the drilling fluid’s properties and removing unwanted solids to ensure efficient and safe drilling operations.

The efficiency of an oil field shale shaker depends on several factors, including the shaker screen mesh size, vibration intensity, and the characteristics of the drilling fluid. Proper selection and maintenance of the shaker screens are crucial for achieving effective solids control and maximizing drilling fluid performance.

Overall, the shale shaker is an essential component of the drilling process in the oil and gas industry, helping to remove solids and maintain the quality of drilling fluids, which is vital for efficient and safe drilling operations.

Oil field shaker screens must be stocked indoors for several reasons. Firstly, storing them indoors protects them from exposure to harsh weather conditions such as rain, extreme temperatures, and direct sunlight, which can deteriorate the screens and reduce their effectiveness.

Secondly, indoor storage helps prevent contamination of the screens. Oil field operations involve various types of drilling fluids and chemicals, which can potentially damage the screens if they come into contact with them. Storing the screens indoors minimizes the risk of contamination and ensures their integrity.

Thirdly, indoor storage provides a controlled environment that helps maintain the quality and performance of the screens. Factors such as humidity, dust, and airborne particles can negatively impact the screens’ efficiency and lifespan. By keeping them indoors, these factors can be better regulated, prolonging the screens’ usability and effectiveness.

Overall, storing oil field shaker screens indoors is essential to preserve their quality, protect them from damage, and ensure optimal performance during oil field operations.

GN Separation, a subsidiary of GN Solids Control, specializes in decanter centrifuges and disc centrifuges for separation processes in various industries. While GN Solids Control focuses on oil and gas drilling and non-oil drilling mud separation, as well as different types of drilling waste management.

Recently, GN Solids Control successfully completed the delivery of 2 sets of disc centrifuges for overseas vegetable oil separation. The model of these centrifuges is GNSD225, which are large-sized centrifuges with a bowl diameter of 810mm and bowl length of 730mm. These centrifuges have a handling capacity of up to 30-40 m3/h, making them highly efficient in separating vegetable oil.

Equipped with a high-speed rotation capability of up to 4500 RPM, the GNSD225 disc centrifuge is designed to provide rapid and effective separation results. This ensures that the vegetable oil extracted is of high quality and meets the required standards.

The control cabinet of the disc centrifuge is equipped with state-of-the-art components, including variable frequency control, Siemens PLC, ABB inverter, Schneider color touchscreen, and a bilingual operating interface in both English and Chinese. The control system is designed to ensure precise control over the centrifuge’s operation, allowing for easy monitoring and adjustment.

In addition, the disc centrifuge is equipped with a sealing water filtration system. This system helps maintain a clean and hygienic working environment by effectively filtering the sealing water. All sealing components used in the disc centrifuge are made of fluororubber, a food-grade material that ensures the safety and quality of the separated vegetable oil.

GN Solids Control follows strict food-grade production standards to ensure that the disc centrifuges are suitable for handling food products such as vegetable oil. The use of high-quality materials and advanced manufacturing techniques guarantees the durability, reliability, and safety of the centrifuges.

With its expertise in separation technology, GN Solids Control continues to provide advanced solutions for various industries, including vegetable oil separation. By offering efficient and reliable disc centrifuges, GN Solids Control supports the production of high-quality vegetable oil, contributing to the success of its customers in the global market.

GN Solids Control is a leading provider of drilling waste management equipment, including screw conveyors, drill cuttings drying shakers, mud cleaners, high speed decanter centrifuges, big bowl decanter centrifuge, vertical cuttings dryers, and more. These innovative solutions play a crucial role in the efficient handling, separation, and transfer of drilling cuttings and drilling mud.

One of the key components in GN Solids Control drilling waste management system is the screw conveyor. Designed to handle various types of drilling cuttings, the screw conveyor efficiently transfers the cuttings and wastes from the shale shaker, mud cleaner, desander, desilter and centrifuges to the subsequent processing equipment. Its robust construction and reliable performance ensure smooth and continuous operation, minimizing downtime and optimizing the overall waste management process.

The drilling mud shale shaker is another essential equipment provided by GN Solids Control. It is used to separate larger solids from the drilling mud, ensuring the mud’s quality and reducing the wear and tear on downstream equipment. The shale shaker’s high G-force vibrating motion effectively removes solid particles, allowing for the reuse of the drilling mud and minimizing waste.

To further enhance the waste management process, GN offers mud cleaners that combine a hydrocyclone system with a shale shaker. This integration allows for efficient removal of both large and small solid particles from the drilling mud, resulting in cleaner mud and improved drilling performance.

Decanter centrifuges are vital in the separation of fine solids from the drilling mud. GN’s decanter centrifuges utilize high-speed rotation to generate strong centrifugal forces, effectively separating the solids from the liquid phase. This process significantly reduces the solids content in the mud, ensuring optimal mud properties and minimizing waste generation.

Vertical cuttings dryers provided by GN Solids Control are specifically designed to treat drilling cuttings. By applying high G-force and heat, these dryers efficiently remove oil-based fluids from the cuttings, enabling the recovery of valuable resources and reducing environmental impact.

In conclusion, GN Solids Control offers a comprehensive range of drilling waste separation equipment, including screw conveyors, drilling mud shale shakers, mud cleaners, decanter centrifuges, and vertical cuttings dryers. These reliable and efficient solutions ensure the effective handling, separation, and transfer of drilling cuttings and drilling mud, enabling operators to minimize waste, comply with environmental regulations, and optimize their drilling operations.

GN Solids Control is a manufacturer that specializes in producing comprehensive drilling solids control systems and waste management systems for domestic and international customers. These systems are specifically designed to effectively treat drilling mud and drilling fluid waste generated during drilling operations.

The drilling mud system offered by GN Solids Control consists of two tanks, each equipped with essential components. These components include a shale shaker, which is responsible for separating larger solids from the drilling mud, a desilter mud cleaner with a small underflow shaker, which further removes finer solids, and a centrifuge, which is utilized for the final separation of solids from the mud. The entire system is thoughtfully designed to be compact and easily transportable. All the equipment is conveniently mounted on the surface of the tanks, allowing for efficient operation and maintenance. Additionally, a screw conveyor is incorporated into the system to facilitate the transportation of waste materials.

To ensure safety and compliance, GN Solids Control provides an explosion-proof control system that covers all the connections within the drilling mud system. This comprehensive control system guarantees the secure operation of the equipment and provides customers with a reliable and integrated solution for their drilling mud treatment needs.

In addition to the drilling mud system, GN Solids Control also offers a waste management system designed to handle drilling fluid waste. This integrated system consists of a single tank, where the drilling waste cuttings dryer is installed on the tank surface. The decanter centrifuge is mounted on the holding tank, allowing for efficient separation and treatment of the waste cuttings. The drilling waste cuttings are fed into the centrifuge for further processing, while the resulting clean mud is stored in the holding tank on the surface of the tank. To transport the clean mud to external tanks or equipment, a transfer pump is employed.

Similar to the drilling mud system, all the electrical control systems for the waste management system are located on the surface of the tank, providing convenient access for operation and maintenance.

In summary, GN Solids Control offers complete drilling solids control systems and waste management systems to domestic customers. These systems are specifically designed to handle drilling mud and drilling fluid waste, ensuring efficient and environmentally friendly disposal. With their compact design, easy transportation, and comprehensive control systems, GN Solids Control provides customers with reliable and integrated solutions for their drilling mud treatment and waste management needs.

GN Solids Control makes drilling mud treatment equipment for onshore and offshore applications. The material standard and the design for onshore and offshore application are different. This week, GN Solids Control just finished the fabrication and commissioning of a set of solids control equipment for offshore projects.

A 18 inch big bowl decanter centrifuge is included in the project. The big bowl high speed centrifuge is specially design to suit for the offshore applications.

Below is the major different of on shore decanter centrifuge and offshore decanter centrifuges.
Firstly, the control panel Enclosure material for onshore rig and offshore rigs are different. Casting aluminum Enclosure is the most popular. But the material is not durable than while used on the sea. It must be stainless steel enclosed for more durable.

Secondly, the paining standard for onshore and offshore equipment is different. Powder painting is good enough for on shore equipment. It looks nice. But the marine situation is very much abrasive. Powder painting is not durable enough. The normal painting is with more thickness. It last longer time. And ever for the normal painting, it is corroded more fast than on shore, and need to repair more frequently.

Thirdly, the material of sealing rubber parts for onshore and offshore are different. The Nitrile rubber material is widely used and good for on shore. It is durable for oily material. But Nitrile rubber is not durable for offshore. It must be Fluororubber material, which is more durable under marine and chemical corrosion situation.

Fourthly, the offshore equipment has high request on the lifting standard. GN Solids Control makes additional lifting frame and crash frame for equipment used on offshore platforms. And mostly, the offshore project will request special lifting certificate to ensure the equipment complied with offshore job site.

And plus, there are various standard explosion proof, China National explosion proof, EU standard ATEX explosion proof, International standard IECEX explosion proof. And for offshore applications, in many cased, the end user will request the marine explosion proof.

The traditional drilling mud solids control equipment includes shale shaker, mud cleaner, desander, desilter, decanter centrifuge, etc…Each of them has a certain cut point (separation point). They are selected and used based on their cut point.

Solids control shale shaker is the basic and pre-separation equipment of drilling mud system. Its cut point is up to the screen opening utilizing on the unit. In order to make sure the accurate and correct separation result, API RP13 complied screens are requested to used in the drilling mud shale shaker. It means all API RP13C screens with the same API size from various screens manufacturers are all interchangeable. They can all reach the same cut point.

But for various screen suppliers, their screen quality and the mud flow rate varies based on the materials and the designations. There are API screens with sizes from PI 10 to API 325, the cut points is from 2mm to 40 microns. The finer the API size, the less the mud flow rate.

Screen shale shaker is the D100 separator. It means 100% particles above the cut point will be removed.

10 inch hydro cyclones are the post popular used in oil and gas drilling for desander. It is also called as desander cone. Its separation point is 47 microns. In some cases, 12 inch hydro cyclones are used for bigger mud handling capacity.

4 inch hydro cyclones are the post popular used in oil and gas drilling for desilter. It is also called as desilter cone. Its separation point is 25 microns. In some cases, 5 inch hydro cyclones are used for bigger mud handling capacity. The smaller size 2inch desilter cone were used in some special drilling waste management situations.

Hydro cyclones are not D100 separator. Hence the underflow shale shaker is suggested to used under the hydro cyclones to further clean the solids discharge from them.

Decanter centrifuge is a high standard and precision separator. Its cut point can up to 2 ~ 5 microns. It is used to reduce the mud weight.