Drilling mud Equipment

Recently GN shipped 6 sets of decanter centrifuges and 3 sets of vertical cuttings dryer packages for Africa drilling companies. This is a repeat order for this client who ever bought 4 sets of decanter centrifuges in Feb., 2014 and get good performance in their rig site, so they repeat order 1 year later. Together with these drilling waste management equipments, the client also bought a complete liquid mud plant with 7 mud tanks.

GN solids control sold over 200 units of decanter centrifuge in 2014 for drilling application and drilling waste management both in the liquid mud plant and rig site. The most important reason for the repeat orders from our clients are:

1 competitive price

2 good performance in the jobsite: most of our clients sent us PO after they checked our other client’s rig site. Good perfromance and liable quality is the most important point for them to make a decision.

3 Longer service life material: GN unique designed decanter centrifuge can last longer during operation, because we use better material, for example, the protection of the screw is tungsten carbide tiles, not the traditional way-only spread welding the tungsten alloy on the surface. The SKF bearing can ensure the reliable quality.

4 Fast after sales service: We will provide immediate after-sales service for any trouble shooting. And our professional enginners will fly to your jobsite for first time installation and commissioning.

The vertical cuttings dryer is installed on the special designed frame with flushing pump installed on the skid. You can adjust the height for operation and trasportation.

The decanter centrifuge can be installed on the mud tank or liquid mud plant, it can also be installed on the frame when it is used for drilling waste management application. GN solids control provide customized design for suce frame, and we have our standard frame for option.

We will show the vertical cuttings dryer and decanter centrifuge package in CIPPE 2015 oil show in Beijing and OTC 2015 oil show in Houston, welcome to visit our stand.

Related Arciels:

• Solids control system/mud recycling system for Cuba
• Decanter centrifuge noise
• Dewatering Unit Application and GN APM Mixing Unit
• GN ATEX and CE certified Solids Control System for Oil Drilling to Europe
• GN High G Force Drying Shaker with Hopper Design Slurry Feeder

In some mining projects, before the exploitation, the contractor would like to do some research on the geological condition. The most popular method is to use the core drilling machine to get some sample of the stratum. By analyzing the stratum sample, the mining operator would get some basic information like the mineral reserves and what kind of the mineral it is.

When getting the sample of the stratum, the contractors always apply to use the core drilling machine to get a series column shape stratum. The drilling bit is a type of pipe, not like the drilling project for oil and gas, the core drilling not need too much drilling fluids to cool down the drill pit and take the cuttings out from the drilling whole. However, in order to make sure the better performance of the drilling process, the drilling contractor always will get a solids removal unit to separate the drilling cuttings from the drilling fluids.

Now the solids removal package unit specially for core drilling designed and manufactured by GN Solids Control has already been applied on site and the performance was proved good.

In GN’s solids removal package unit, the equipment involved is as below:

Shale shaker model of GNZS752 with 2 panel screens, which is used as the first stage solids removing unit to separate out the larger size solids in the drilling mud.

High speed decanter centrifuge GNLW223 which is also the key equipment in this solids removal unit. It could run at a typical speed of 3800 RMP that ensure a good performance for dewatering. The semi-dry solids discharged out from the centrifuge unit could be transported easily.

Considering the requirement of the small footprint, this solids removing unit is designed structure compact and the mud tank only has 2 compartments separately to be used for sand settling and mud mixing. The centrifuge pump used in this system could both transfer the mud to centrifuge and mud mixing. This dual function centrifugal pump saves great power cost and reduces the system size.

For the power supply, GN could also provide a diesel generator as an option.

GN Solids Control is welcoming the customer worldwide come to us for learn more about the core drilling solids removal unit.

GN has promoted the 4^th generation of the vertical cuttings dryer. After few-year upgrade on the structure and perfection on the design, GN’s vertical cuttings dryer could be applied in both the water base mud and oil base mud drilling waste cuttings drying projects.

Generally, the drilling waste cuttings processing job requests a complete system that will involve the cuttings transfer equipment, drying equipment, liquid storage vessel , liquid transferring device as well as the ultra fine solids removing unit.

Some customer prefer to getting a complete cuttings drying system from GN. GN cuttings drying system is designed as a skid mounted tank and frame stand system. In this system, there are the vertical cuttings dryer and high speed decanter centrifuge that are located on 2 ends of the skid and supported by the frame. The cutting dryer is fed with the sick cuttings via the screw conveyor. Besides the screw conveyor, the hose pump can also be used to deliver the cuttings from the primary solids control equipment like shale shaker and mud cleaner. Sometimes, the cuttings are coming from several different sites and collected to be transported to a facility for treatment. Under the cuttings dryer, there is a chute that is used to guide the dry cuttings to the collection box after separated by the dryer unit. And the liquid would flow into the V-type storage tank waiting for further treatment. The liquid is transferred to the high speed centrifuge by the screw pump and there the fine solids would be removed out. By locating the dryer and centrifuge on the frame, it is easy for solids removing through the under installed chute.

Some customer may only request the cuttings dryer unit if the already have the centrifuge. GN could also provide the single cuttings dryer unit on the frame. And the customer could connect with their existing slurry transferring device and centrifuge unit to make it a complete waste cuttings management system.

GN’s vertical cuttings dryer is always equipped with a screw pump that is used to flush the screen inside the dryer to avoid blocking. This pump is located on the skid but under the frame to save the space. The customer could choose to use the fixed speed or variable speed model for the cuttings dryer and centrifuge, if VFD model is selected, the control panel could be located un the frame which is also easy for transportation.

Few months before, GN got order of 4 pieces decanter centrifuges from one Africa drilling company, after the jobsite actual operation, they placed the repeated order of 6 pieces decanter centrifuge. Many of the GN’s customers are this kind of old customers. A certain percentage of GN’s business is coming from the old customer who is satisfied with GN’s equipment performance.

This total 10 Sets decanter centrifuge are all package provided with the feed pumps. While for the centrifuge, there are both the fixed speed model of GNLW363BG and the variable speed model of GNLW363BG-VFD. The feeding pump is provided as a package solution for the customer; it is also an option for the customer.

The parameters of the centrifuges and feeding pumps are as below:

GN’s fixed speed centrifuge is designed typical speed of 3200 RPM, while maximum speed is 3900RPM. And there are different belt pulley for option and could also be package provided, the belt pulley are 2500RPM and 2200 RPM. The variable speed model could be adjusted from 0 to 3200 RPM. GN’s 363 series decanter centrifuge is designed bowl diameter of 14 inch and bowl length 50 inch which is very popular used in the drilling mud solids control and waste cuttings proposal processing. The treating capacity of 130 GPM could meet the general application demand on site.

GN always recommends the feeding pump for the provided centrifuge. The pump proposed is positive displacement type screw pump. The main material of the pump is stainless steel of SS316L that make sure a long life time and better feeding performance. The gearbox used for this pump is from Germany Nord. The capacity of 30 cubic meters per hour is matched to the treating capacity of the centrifuge.

GN’s decanter centrifuges are more and more used in the jobsite of drilling company worldwide. It is the stable performance won the customers trust and got the repeated orders for GN Solids Control.

GN just finished an order for a customer from Russia who required the drilling cuttings dewatering decanter centrifuge and some cuttings transferring equipment.

The decanter centrifuge is common seen and widely used equipment in the drilling industry to remove the solids from the drilling fluids. While the centrifuge unit involved in this order GN’s most popular model GNLW 363 series. The bowl diameter of the centrifuge is 14 inch. For this model, GN could provide 2 speeds of 2670 RPM and 3200 RPM by changing the belt pulley. For different speed, the unit could be used for different processing. For barite recovery, the low speed 2670 would be suggested. While for ultra find solids separation or dewatering project, a high speed would be preferred.
GN provides 2 options to customer for changing the speed of the decanter centrifuge. As mentioned above, one way is to adjust the speed by changing the belt pulley, once the belt pulley fixed, the speed are fixed. Another better solution is to use a VFD model, GN’s design of PLC variable frequency drive decanter centrifuge GNLW363- VFD could realize the typical working speed various from 0 to 3200RPM which could meet various processing demand.

Attached with the decant centrifuge, the customer also required the transferring equipment. What GN provided for this order is the Screw conveyor which is also called auger. The auger is widely used transferring equipment in the job site for drilling and some other industry projects. GN’s auger is classified as 12 inch, 14 inch and 16 inch for screwy diameter. According to customer actual working condition, GN could design the auger with fully power could meet the customer requirement for transferring the cuttings with certain slant degree. The motor installation type has horizontal and vertical type for option.
GN can also provide the vertical cuttings dryer which is also critical equipment in the drilling waste cuttings management projects. For more information, welcome contact with GN Solids Control.

Environmental protection is being given more and more attention in whatever projects. Some corporation in the business of river and later cleaning has a main business is to make the polluted river and lake clean again. The method they are always using is the separate the solids out from the water step by step, then the produced water would be clean enough to flow back to the river or lake.

The dredging boat is the most used to get the slurry out from the bottom of the river or lake. That is the very first step. Then the slurry would be guided to a pool or tank. There a coarse screen would be located to separate the very large size is the slurry like the tree remains, beer cans and something else.
Then the treated slurry would be pumped into a solids and liquid separation system. Simpler than the oil gas drilling mud solids control system, the mud system is designed with the coarse shaker which is fixed with gap screens. As we know, the solid separation is a step by step procedure, after separation by the shaker screen, the slurry would also be fed to the desander unit and desilter unit. After treated by the desilter, the solids with size large than 20 microns would be removed out.
The separation procedure after the desilter is much difficult as the solids is really fine. The operator always need add flocculate agent into the slurry to make a flocculation block which could be easily separate out. A machine with name filter press is always be used to remove the flocculation block out from the slurry. The capacity of the filter press is really small, so, in one project, always several units filter press would be used. The mud cake out from the filter press would be very dry.
In general condition, after separation by the filter press, the water can be guide back to the river and lake.

Everyone in the industry of solids control no doubt would know the use of the shaker screen. Shaker screen is a type of wear parts during the drilling fluids solid control system. The design of the shaker screen would be different as per the different shaker. There are many famous brand of solids control. Just like the brand mentioned in this article, the Mongoose Shaker is coming from the Swaco which is a Schlumberger subsidiary company.

Swaco has a well know and widely used shaker model with name Mongoose which is designed to dual motion vibrating track as both linear motion and elliptical motion. The shaker realize the dual motion vibrating by using 2 units 2HP motor and an extra 0.6 HP motor. The vibration motion could be changed during the operation.
The screen fixed on this model shaker is the Mongoose original screen which is composite material screen frame and this is a patent product. Each Mongoose shaker is fixed 4 panels of this type screen with size of 585x1165x40mm.
Besides the screen fixed on the own shale shaker model, the shaker screen manufacturer always learn and manufacture the replacement shaker screen for other brand, so that they could get orders for screens. As a leading manufacturer of solids control equipment, GN Solids Control could manufacture many types replacement shaker screen for famous brand like Derrick screen, Mongoose screen, Cobra screen etc.
GN’s replacement screen for the Mongoose screen has two options. One is the composite material frame, while the other is steel frame which could be sold to the area where Swaco has apply for the patent. GN’s steel frame replacement screen for Mongoose screen is size accurately same and no rubber seal on the back side of the screen. It is completely interchangeable with original screen on size.
GN has a model GNZS594 shale shaker is designed to install this replacement screen for Mongoose screen, which means the customer would buy the shale shaker from GN and install the original Mongoose screen; or buy the replacement screen from GN and install on the Mongoose shaker.

 Many people use the decanter centrifuge for their dewatering system. For the oil and gas industry, GN could provide one model of 22” big bowl which could be used for the drilling fluids ultra fine solids particles separation which is also called the dewatering procedure.

GN 22” Big Bowl Centrifuge Basic Parameters as below:

The bowl is diameter 22 inch and length 71 inch with GN’s model number GNLW553.
The designed maximum speed for this bowl is 3000rpm, and the recommended working speed is 0 to 2500 rpm. Due to the large horse power of the motor, this model is designed variable frequency drive for stable start and smoothly operation.
The G force for this unit is maximum 2719 at 3000 rpm, and the popular working G force is up to 1888 which could remove the solids particles down to 5 microns, even finer.
The 400GPM treating capacity could meet large flow rate requirement and save cost for using several smaller capacity units.

The features of the GN 22” Big Bowl

The material of the 22” bowl is duplex stainless steel 2205 and the producing technology is centrifugal casting which could get a much better balance for the bowl.
Complete the screw propeller edge is protected by replaceable tungsten carbide tiles with the thickness of 4mm which is much better than 2mm tungsten spray welding. This guarantee the long life time of the screw, extend the non breakdown time and save customer’s maintenance cost.
All the liquid discharge port plates are adjustable; the operator could control the discharged solids dryness and liquid cleanness by adjusting the liquid port plates.
To avoid the dry solids gathering at the collection box and block the solids discharge port, GN’s decanter centrifuge has the solid blocking ring over the discharge port, when running the centrifuge, the solids discharged out from the bowl would get onto the blocking ring first, then drop off and delivered out of the collection box.
When feeding the slurry through a screw pump, the flocculation chemicals could also be fed at the same time, and then the ultra fine solids would produce the flocculate block which could be easier removed out by the centrifuge. GN’s 22” big bowl is a equivalent of Derrick DE7200 and Swaco CD600.

GN solids control is the first one China based API certified manufacturer for drilling fluids processing decanter centrifuge. To meet customers’ requirement from different industries for different purpose, by now, GN has released a relative complete series centrifuges which have been proved good performance on site.

This article is to give a brief introduction on how to choose GN’s decanter centrifuge according to different purpose. GN now has models of GNLW363 fixed speed and VFD, GNLW452 fixed speed and GNLW453 VFD, GNLW553 VFD.

1. For barite recovery, GN always recommends the model of GNLW452 with RPM 1800, designed maximum RPM is 2200. This is the lowest RPM model GN hold. GN also has the model GNLW363 with RPM 2200.
2. For general drilling mud solids control, the model of GNLW452 is proposed for high gravity solids separation. The customer could also choose the model of GNLW 363 with RPM 2700. If the customer has a cuttings dryer in the system, then GN firmly propose latter model.
3. For solids separation application to the low solids content drilling mud or the low gravity solids. It always is difficult to separate the solids thoroughly, then a centrifuge with high centrifugal force would be need. High speed centrifuge always has large centrifugal force could perform well for this application. GN always recommends the model of GNLW363 with RPM 3200.
4. For some of the mud recycling system, the operators always choose 2-centrifuge system for solids separation. One middle speed and then one high speed. For this application, GN’s solution is 1 unit GNLW452 with speed of 1800 and 1 unit GNLW363 with RPM 2700 or 3200.
5. GN could also provide centrifuge unit with several belt pulleys for different speed, the customer could adjust the RPM by changing the belt pulley.
The best solution for all this different working condition is to get a VFD model with different RPM in same unit centrifuge. GN could provide VFD model for 14”, 18” and 22” bowl with different capacity.

The above mentioned large size decanter centrifuge are all used for oil gas industry. GN also has a model of GNLW223 with capacity 6 cubic meters which is a very popular model for core drilling. This model is both fixed speed and variable speed available.
Any questions, you may contact with GN or send Email to us for more information.

GN’s drilling mud recycling system is always equipped to the drilling rig and provided together to the end user. Just like the China domestic rig manufacturer of SJ from Sinopec and RG from CNPC who always get the drilling mud recycling system from GN solids control to equip with their drilling rig, the provide to their customer together. Not too long time before, GN finished on set solids control system for 750 HP drilling rig for Sinopec SJ’s Turkey project.

750 HP rig in China would also be referred as ZJ30 which could drill to depth of 3000 meters. The drilling mud recycling for this rig is configured as below:
4 units’ mud tanks systems include 1 recycling tank, 2 active mud storage tanks and 1 mixing tank. On the first tank for sand trap, there is also a compartment used for trip tank. When the drilling pipe need to be pulled out and changed, the drilling mud in the trip tank compartment would be pump back to the drill hole for protecting the well wall and keep stable downhole pressure.
This mud recycling system is a 3 stages design with shale shaker, mud cleaner (de-sander & de-silter). 2 units of GNZS703E-HB shale shaker have the total capacity of 240 cubic meters. The customer could adjust the feeding rate to each of the shaker by getting a flow divider. 1 unit of mud cleaner is with 2 pcs 10” de-sander cyclones and 12 pcs 4” de-silter cyclones.
On the mud storage tank, the mud agitators and mud guns would be equipped to prevent the solid particles sedimentation down to the tank bottom. Each tank would be equipped 3 units agitator and mud gun.
This system adopts the 55kw centrifugal pump for transferring the mud to the hydrocyclones and the mixing pump is the same model as consideration of future easy maintenance and repaire. The trip tank also is equipped with trip pump for pumping the mud back to the downhole.
All the electric parts like the motor and control panel are explosion proof standard especially for application in oil drilling ndustry. GN could provide complete line for oil drilling rig mud recycling system ranging from 350HP to 2000HP, welcome for contact on the inquiry and solution.