Feb 10

Vertical rotating drilling rig is the normal machine used in piling project. During the drilling process, in order to protect the inner wall of the drilling hole and speed up the process, the operator always chooses to use drilling mud. Then here comes another problem how to reduce cost of the drilling mud thereby to reduce the cost of drilling. The solution is to use mud recycling system to make the drilling mud reusable.
The purpose of the mud recycling system is to remove the large size solid particles in the drilling mud by several separation machines. In regards to the mud recycling system for piling project, it could be a very compact design as separation process is not so complex as that for oil gas drilling. GN solids control is one of the most experienced separation solution providers who could provide the mud recycling system for almost all the industries will use it. GN already developed the standard mud recycling system especially for the piling project.

gn-de-sanding-unit-piling

De-sanding Unit

Strictly speaking, the mud recycling system used in piling should be called de-sanding unit as the drilling depth is normally shallow and most of the solid particles are sand. A de-sanding unit would be enough for processing the separation to get the expected reusable drilling mud.
GN’s de-sanding unit is a compact structure 2 steps separation system. The main equipment in this de-sanding
unit is combined with a 2 layers shaker and cyclone manifold. The double layers shaker is used for coarse solids separation by the under layers and the upper layer screen is for drying the slurry discharged from the cyclone unit. The tank under the shaker unit is used to store the drilling mud. One centrifugal pump is installed in the system for transferring the mud to the cyclone unit for sand separation.
This de-sanding unit could be connected with extra mud tank for larger capacity mud storage. The operators can also equip a jet mixing unit to make an self-contained mud recycling system for other drilling project like HDD and water drilling.

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Feb 04

Mud Recycling System for Water Well Drilling

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GN’s mud system is not only used in oil gas drilling but also in some other drilling projects. Therefore, GN developed the drilling mud recycling system for non-oil drilling like HDD, CBM and water well drilling.
One type of water well drilling is for the drilling water, while the other one type of water well drilling is for water re-injection to underground for keeping the pressure of oil layer for continuous oil producing.
Working principle of the mud recycling system for water well drilling is same as the mud system for oil gas drilling. Removing the cuttings, sand and silt in the drilling fluids to make the drilling fluids reusable is the purpose of the mud recycling system.

water-well-drilling-mud-system

Compact Mud System

Shale shaker is always the first stage equipment for solids control; it could remove the coarse cuttings in the drilling fluids. Shale shaker is the only one equipment by separating the solids hundred percent by the size of the particles. The screen could remove out the solid particles larger than the wire mesh openings. By adjusting the G force and the shaker deck angle, the operator could adjust the dryness of the discharged solids.
De-sander and de-silter could be called hydrocyclone unit. Same as the decanter centrifuge, hydrocyclone separates solid and liquid by using centrifugal force. Density difference is the main factor should be considered if the hydrocyclone unit would be applied.
Mud system for water well drilling is designed compact structure. As per the treating capacity, the corresponding equipment with same capacity would be installed in the system. For different drilling depth, the nos. of the mud tanks are various in different mud system.
Not all the shale shaker, de-sander or de-silter would be used in one mud system. GN ever made a mud recycling for a water well drilling project. The main equipment includes shale shaker and de-silter unit, no de-sander involved as the de-silter cyclone could fully hold function of the de-sander unit.
Besides mud recycling system for water well drilling, GN also developed other separation solutions. Any question, please contact with GN freely.

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Jan 13

Mud system will not work if there are no mud tanks. In the mud recycling system, the tanks are used to store the drilling mud to be a base where the solids control equipment to be installed. Normally, more than one mud tanks
will be used in the oil drilling mud system. For different purpose, the design of the mud tank is different, especially the inner structure of the mud tanks.
There are mainly 3 types of mud tanks recycling tank, intermediate tank and premixing tank. Then what are the different among these 3 types of mud tank?
The recycling tank is where to install the primary shakers and degasser unit, and also the de-sanding and de-silting unit. Each of equipment needs a compartment in the mud tank. As the recycled drilling mud is treated by the solids control equipment one by one. After treatment by each of the equipment, the drilling fluids will be cleaner than before. Thus the drilling fluids cannot be mixed. The wall between two compartments always has an overflow port for balance of the drilling mud in the tank.

Mud-Tank-for-ZJ-50

Mud Tank System

For the tank to install the de-sander and de-silter unit, inner structure of the mud tank would be much complex as there are pipes for centrifugal pump to such the drilling fluids from inside of the tank and transfer to the cyclone for further treatment. Operator has to know which pipe is for de-sander and which pipe is the desilter.
On the mud tanks for installing the solids control equipment on, there always have the walkways and handrails. The walkways provide enough space for the operator to walk around the equipment for operation and maintenance. Intermediate tank is a type buffering tank, part of this tank is for mud recycling, and other parts are used for mud storage. Operators can easily tell how many compartment in this tank.
The premixing tank is used to mix drilling fluids. It always is connected with the jet mixer unit. The mixing pumps suck liquid from mud tank and send liquid back again with added mud materials from the hopper. Thus the pump should be able to suck the drilling mud from anywhere in the mud tank used for mixing and storage.
Therefore, in the mixing tank, there are two groups of pipelines, one for sucking, and the other one is for sending liquid back. Mug agitators and mud guns are always installed on the mixing tank.
Though, the inner structure of the above tanks is different, the outer dimension and design are always the same for purpose of easy transportation and assembling.

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Oct 21

In the just past MinExpo 2016 exhibition for especially for mining industry, GN showed the 9 inch decanter centrifuge there and many visitors came to GN booth showing great interesting to this unit.
9 inch is the smallest size model in GN’s decanter centrifuge production line. GNLW223 is the typical model number of this size, now both the fixed speed and VFD model available. At this time, all GN’s decanter centrifuge is electric driven; however, GN is researching the FHD model that is more preferred as less energy consumption.

gn-mining-centrifuge

GNLW223 Decanter Centrifuge – 9 inch

GN 9 inch decanter centrifuge unit can run normally at 3800 RPM for long time working condition, while the designed maximum RPM is 5000. GN’s dynamical balance testing instrument can test the decanter centrifuge at actual working speed, even the maximum designed RPM. This ensures the stable working performance.
GNLW223 series decanter centrifuge is mainly used for small capacity solids removal project. Diamond core drilling is a typical industry that will use this type decanter centrifuge. With a high working speed, the centrifuge unit would remove the ultra fine solids like less than 5 microns from the drilling fluids. Ceramic tiles are inlayed for protection of the screw propeller, which extends the working lifetime. For the customer who prefers the FHD model, GN also provides only the mechanical part like bowl assembly and bearing seat, customer could equip the hydraulic driving system and electric control system locally.
Some mining operators would ask put a shaker unit before the decanter centrifuge, thus the coarse solids could be removed firstly. Then the slurry with fine solids will be fed into the centrifuge. The function of the shaker is to remove most of the large size solids, which will greatly reduce the working load of the centrifuge. It is also a protection on the centrifuge unit.
Now GN already developed the compact solids removal unit including mini shaker and 9 inch decanter centrifuge. This system also has mixing system for adding bentonite into the fluids. Its compact structure make it could be helicoptered to lift to a remote area for working.

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Jun 27

The persons who know solids control equipment may know well on the shale shaker and mud cleaner unit. These 2 machines are very common in solids control system that do solids separation job from the first to forth stage. The shale shaker is located at the very beginning of the mud recycling system for primary solids control; the coarse cuttings could be removed by the shale shaker. While after treated by the shale shaker, the drilling fluids would be transferred to the mud cleaner for further treatment.
For the purpose of easy maintenance, in the same solids control system, the mud cleaner is equipped with under drying shaker that is same model as the primary shale shaker. Mud cleaner is just a machine on which the cyclone frame was fixed above. The mud cleaner unit is only able to be used to separate the solids via the hydrocyclone units. Why the mud cleaner unit cannot be used as a shale shaker even if it has the under drying shaker? This is really a good question. GN’s engineer equipped a logging tank to the mud cleaner unit and the mud cleaner unit becomes a shale and mud cleaner composition unit.

gn-shaker-cleaner-unit

GN Shaker & Mud Cleaner Composition Unit

Normally, GN’s shaker unit has back type logging tank that is used to collect the drilling fluids coming out from the drilling hole. The drilling fluids accumulated in the logging box firstly and then overflow into the shaker deck, thus the shaker screen will not be damaged by the high pressure drilling fluids. This unit could be used as a shale shaker unit.
De-sanding and de-silting cyclone are installed on the mud cleaner for finer solids separation. The solid discharged out from the bottom nozzle of the cyclone also has high pressure that will shorten the screen life if directly dropped onto the screen surface. To avoid this situation, there is a hopper collection box that is used as buffer between the cyclone and screen. To make this machine compact, GN’s engineer designed to insert the buffer box into the logging box, which means the logging box is also used as second buffer box for the cyclone unit. This is the function of mud cleaner.
One thing need to be noted is this shaker and cleaner machine can only be used for one function one time: either shaker or mud cleaner. This is a cost saving unit with small footprint, for some project not very urgent, this unit could be a very ideal choice. GN ever showed this unit at Beijing CIPPE, much attention was attracted there.

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May 20

Most of the horizontal directional drilling mud system is not equipped with decanter centrifuge unit as by using the 3-phase separation system including shale shaker, de-sander and de-silter unit, it can work good enough for removing the solids from drilling fluids. Centrifuge is relative high cost, which is also a reason the drilling contractor doesn’t equip it in the mud system.

gn compact centrifuge system

GN Centrifuge System

However, for some high request drilling condition, the driller may use the heavy mud for better drilling performance. Sometimes the drillers add the certain chemicals to make the drilling mud heavier so that the mud can better protect the wall of the drilling hole. If the driller went to drill another well, the heavy chemicals need to be separated, and then the centrifuge could be used to do this job. In some other conditions, after many times recycling of the drilling mud, there is much ultra fine solid particles that cannot be removed by the shaker and cyclone unit, and then the centrifuge unit is needed.
GN Solids Control has nearly 10 years in fabricating the drilling mud system for HDD projects. This type mud system need to be compact structure and easy for transportation. See the picture in this article, both the de-sander and de-silter unit are equipped with under flow shaker for drying the discharged solids. The shakers used are 2-layer screen design. The bottom layer screen is used as primary shaker and upper layer screen to dry the discharges out from the cyclone units. This design greatly reduces the footprint of the mud system. And all tank top surface equipment are pre-installed on a frame with same base dimension as storage tank. When transport the mud system, the shaker and decanter centrifuge units could be removed by lifting the frame for fast disassemble. With the frame, the equipment could be easily transported by flat bed trailer.
GN can provide both standard and customized HDD mud system for clients. Just send us your request, and then you will get a satisfying and cost effective solution.

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